15/10/2026
15 elements reduced to 10.
Assembly time reduced by more than 20%.
Muhammad Umair, AirQ’s Team Lead - Mechanical Design and Integration, shared this example at RoTIC Symposium 2026 in Dubai on 14 October.
During the panel on additive manufacturing and reverse engineering for aerospace sustainment, he described how combining parts reduced the number of elements in an AirQ parachute release assembly. The example included components 3D printed using Formlabs equipment.
His point was to follow a redesign's effects through the whole assembly. A lighter component may need extra fasteners, adapters, or structural support that offsets its weight savings. Manufacturing, inspection, and qualification requirements also need consideration.
For AirQ, a change's value lies in what it delivers once integrated into the complete UAV.