31/01/2026
355Kw 2 Pole 3000rpm motor
Customer dropped this one off Wednesday last week, they pulled it out of service due to a high vibration reading. They run two production lines and asked if we could get it back to them in five days as they would be running at 50% capacity entering a particularly busy period for them.
Initial scope: Strip: Inspect, wash and bake balance rotor to G1 spec and replace bearings.
On removing the NDE frame head we found the cause of the excessive vibration was a sheared balance weight. The weight had been dragged across the windings and damaged all NDE cooling fins. We let the customer know our findings on Thursday morning and they authorised the rewind asking if we could still turn it around for the following Monday.
Our customer reached out again on Thursday afternoon explaining the motor on the other line was having issues and they were now running at 15% capacity and could we get the motor back to them on Saturday.
The winding team were more than up to the challenge working around the clock to get it wound, varnished and in the oven late Friday evening. Mechanical team got it build, tested & painted Saturday morning.
We got it back to the customer 1pm on Saturday.
New scope included
Burnout stator and rewind to spec
Repair rotor fins and balance to G1
Machine repair NDE frame head
Full parts clean and refurbish
Two pack paint finish in epoxy paint