04/06/2026
Not all chips are created equal β and what's normal depends entirely on what you're drilling.
A powdery chip in cast iron? That's correct. The same chip in mild steel? Your edge is gone.
Here's the quick reference:
π© Mild Steel β Short Spiral Chips
π© Carbon Steel β Uniform Spiral Chips
π© Stainless Steel β Medium to Long Spiral Chips
π© Aluminum β Long Continuous Chips
π© Copper β Long Ribbon Chips
π© Brass β Short Broken Chips
π© Cast Iron β Granular Chips
π© Tool Steel β Short to Medium Spiral Chips
π© Hardened Steel β Short Fragmented Chips
If your chips don't match what's expected for your material, something is off β feed rate, speed, tool condition, or all three.
Know your material. Know your chips. Save your drills.
π Full chip diagnosis guide (shape + color + troubleshooting): https://www.jiachengtoolsco.com/news/read-the-chips-know-the-drill-how-chip-shape-reveals-what-is-really-happening-inside-your-hole/
Chips are the one part of the drilling process that most operators never look at twice. They sweep them off the table, clear the flutes, and move on. That is a missed opportunity. Chips are the health report of your drilling operation. They tell you whether your parameters are right, whether your...