Unite Equipment Manufacturing - Wuxi Co.,Ltd., 新吴区硕放工业园裕安一路24号, Wuxi (2026)

03/07/2026

Common Filtration Equipment Faults & How to Troubleshoot Them

In industrial filtration systems, stable operation is key to protecting downstream equipment and maintaining production efficiency. However, like all machinery, filters may experience performance issues over time.

Here’s a practical guide to the most common faults and how to identify them 👇

⚠️ 1. Sudden Pressure Drop or Low Flow Rate
🔍 Possible causes: clogged filter element, excessive dirt load, or improper media selection
💡 Solution: check differential pressure, clean or replace filter element, verify filtration rating
⚠️ 2. High Differential Pressure Alarm
🔍 Possible causes: blockage in filter screen or insufficient backwash performance
💡 Solution: inspect self-cleaning system, adjust backwash cycle, ensure inlet flow stability
⚠️ 3. Poor Filtration Efficiency
🔍 Possible causes: damaged filter element, incorrect installation, or bypass leakage
💡 Solution: inspect sealing system, replace damaged elements, confirm assembly integrity
⚠️ 4. Frequent System Shutdowns
🔍 Possible causes: control system error, sensor failure, or unstable inlet conditions
💡 Solution: check PLC/control panel, calibrate sensors, stabilize operating parameters
⚠️ 5. Leakage or Pressure Instability
🔍 Possible causes: seal aging, fl**ge looseness, or corrosion damage
💡 Solution: replace seals, tighten connections, inspect material condition regularly

💡 Maintenance Tip:
Regular inspection and timely replacement of filter elements can significantly extend equipment lifespan and reduce unexpected downtime.
🏭 Stable filtration = stable production. Prevention is always better than repair.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com 】

02/07/2026

Dry Gas Filter – Consistent Performance Under High Load
Engineered for precision gas purification, the Unite U-TC-G Series Dry Gas Filter delivers stable and efficient filtration performance for demanding industrial gas systems.
Designed to remove fine dust particles and protect downstream equipment, it ensures cleaner gas flow and safer system operation.

💡 Core Advantages
✔ Efficient solid–liquid separation performance
✔ High slurry concentration handling capability
✔ Low energy consumption during operation
✔ Continuous filtration with minimal downtime
✔ Compact structure for easy installation
✔ Simple cleaning and maintenance process

⚙️ How It Works
Incoming gas is first guided through a flow diverter rod to separate large particles and prevent direct impact on the filter element.

Then the gas flows from outside to inside, where ultra-fine multi-layer fiber media captures impurities with high precision. Clean gas passes through the filter core and exits the system.

A quick-opening blind fl**ge design allows filter element replacement in as fast as 3 minutes, improving safety and reducing downtime.

📊 Technical Highlights
• Housing: 20 #, 16Mn, 16MnR, 304, 316L
• Filter Media: Metal pleated / fiber pleated
• Filtration Accuracy: 5–300 μm
• Efficiency: ≥99%
• Working Pressure: 0.1–40.0 MPa
• Temperature Range: -30°C to 300°C
• Media: Natural gas, LPG, manufactured gas, associated gas
• Installation: Vertical / Horizontal options available

🏭 Built for reliability. Designed for precision. Trusted in critical gas processing systems.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com/gas-filtration-and-separation-series 】

01/07/2026

⚡🌊 Project Spotlight | GNPower Mariveles 2×300MW Seawater Filtration System (Philippines)
Delivering reliable filtration solutions for one of the Philippines’ key base-load power plants on Luzon Island — the GNPower Mariveles Energy Center.

🏭 Project Overview
Located in Bataan Province, this coal-fired power plant operates 2×300MW units and relies on seawater for its circulating cooling system.
However, tropical marine conditions bring constant challenges such as:
• High salinity and severe corrosion risk
• Frequent marine biofouling (jellyfish, algae, plankton)
• Large sediment and shell debris load
• Continuous ultra-high flow operation requirements
Without effective filtration, condenser efficiency and system stability would be seriously affected.

💡 Our Solution
To meet these demanding conditions, we delivered a large-flow fully automatic self-cleaning filtration system featuring:
🔹 Duplex 2205 stainless steel / anti-corrosion coated materials
🔹 Titanium or super stainless steel fasteners for long service life
🔹 Wedge wire screen + rotary brush self-cleaning technology
🔹 Automatic backwash triggered by differential pressure control
🔹 Multi-unit parallel design for uninterrupted operation & maintenance
🔹 Siemens PLC intelligent control system with DCS integration (Modbus TCP)

📈 Results & Impact
Since commissioning, the system has:
✔ Effectively removed marine organisms and sediments
✔ Maintained stable condenser heat exchange efficiency
✔ Reduced manual cleaning frequency and maintenance costs
✔ Minimized unplanned downtime risks
✔ Supported stable power supply for the Luzon grid
🌍 Reliable engineering. Proven performance in harsh marine environments.

A strong example of advanced filtration technology supporting critical energy infrastructure under the Belt and Road initiative.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com 】

30/06/2026

🌪️ Cyclonic Filter Separator – High-Efficiency Gas & Liquid Separation Solution
Upgrade your system performance with our advanced cyclonic filtration technology, designed for reliable and efficient separation of liquid droplets and solid particles from gas streams.

⚙️ How It Works
Our system uses multiple small-diameter cyclone tubes (up to 200 units depending on application) to create strong centrifugal forces, separating particles based on size and density.
Available cyclone diameters: 2" and 4", selected according to gas flow requirements.

💡 Key Advantages
✔ Highly efficient liquid & solid removal
✔ Suitable for a wide range of industrial applications
✔ Handles intermittent flow peak capacity
✔ Maintenance-free operation
✔ Available in fixed or removable configurations
✔ Cost-effective initial investment

🏭 Product Variants
🔹 Multi-Tube Cyclone Separator
Designed for long-term abrasive resistance
Corrosion-resistant alloy options available
Suitable for corrosive gas environments
Vertical and horizontal installation options
No routine maintenance required

🔹 Vortex Tube Separator
Excellent for condensate removal in airflow systems
Effective for post-distillation and absorption processes
Removes liquid carryover in compressor discharge stages
Ideal for both interstage and final separation

🚀 Built for durability. Engineered for performance. Designed for demanding industrial environments.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com/gas-filtration-and-separation-series 】

25/06/2026

🌍 Successful Commissioning | Pre-coat Filtration System for Soda Ash Wastewater

2025.05.19 – A new milestone in industrial wastewater treatment has been achieved.
We are proud to announce the successful operation of our Pre-coat Filtration Process Package, developed in collaboration with a leading chemical design institute.

💧 Industry Challenge:
Soda ash wastewater contains high salinity, ultra-fine suspended solids, and sticky organic impurities—making traditional filtration prone to clogging and unstable performance.

⚙️ Our Solution:
A customized pre-coat filtration system designed for high-efficiency and stable operation:
✔ Pre-coat layer technology prevents filter clogging
✔ Automated backwash & discharge system
✔ PLC-controlled process integration
✔ Corrosion-resistant materials for harsh environments

📊 Results Achieved:
✔ Stable ultra-low suspended solids (SS) in effluent
✔ Significantly reduced filter clogging issues
✔ Extended filter media service life
✔ Lower operating and maintenance costs

This project demonstrates the power of engineering design + process integration, delivering a reliable solution for Zero Liquid Discharge (ZLD) and resource recovery in the soda ash industry.

🔧 Turning complex wastewater challenges into sustainable solutions.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com 】

24/06/2026

🏭 Industrial Filtration Systems | Ready to Ship!
From production to packaging, every step is carefully managed to ensure quality and reliability.

📦 Our warehouse is fully stocked, and shipments are going out every day—ready to support your industrial filtration needs on time.

🔧 What you’re seeing:
✔ Finished industrial filtration systems
✔ Careful inspection & packing process
✔ Organized warehouse storage
✔ Fast and efficient loading for shipment

Quality products + reliable delivery = our promise to every customer.
🚚 Your order is on the way—stay tuned for more behind-the-scenes updates!
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com 】

23/06/2026

💧 How High Flow Filters Work – The Science Behind Efficient Large-Scale Filtration

In modern industrial systems, handling large volumes of fluid efficiently requires more than just strong equipment—it requires smart design. That’s where high flow filters come in.

These filters are engineered to process high throughput while maintaining stable filtration performance and low pressure drop, making them ideal for demanding industrial applications.

🔬 Design Principle Explained:

High flow filters typically use a large-diameter, deep-pleated filter structure, which significantly increases the filtration area inside a compact housing. As fluid enters the system, it is evenly distributed across the filter media, allowing contaminants to be captured efficiently while maintaining smooth flow.

The optimized internal flow path reduces turbulence and ensures consistent pressure distribution, which helps extend filter life and improve system stability.

🚀 Key Advantages:
✔ High flow capacity with compact design
✔ Large filtration area for improved dirt-holding capacity
✔ Low pressure drop for energy efficiency
✔ Stable performance under continuous operation
✔ Suitable for water, chemical, oil, and industrial process fluids

💡 Why it matters:
A well-designed high flow filtration system not only protects downstream equipment but also reduces maintenance frequency and overall operational costs.

👉 Smarter design, cleaner systems, higher efficiency.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com 】

22/06/2026

Gas-Liquid Separator – Reduce Process Time & Operational Costs

Efficient separation is critical for stable and cost-effective industrial systems. The Unitech TS Type Gas/Liquid Separator is designed to deliver high-performance removal of liquid and solid contaminants from air, gas, and steam streams.

💡 Working Principle:
Humid gas enters the separator and creates a downward swirling flow. Centrifugal force reduces velocity, allowing liquid droplets and solid particles to separate naturally. These contaminants fall into a collection chamber equipped with unique VCP baffles, preventing secondary contamination. Clean, dry gas is then smoothly discharged through the outlet.

🚀 Key Advantages:
✔ Removes up to 99% of particles larger than 10 microns
✔ No internal moving parts – maintenance-free operation
✔ Designed for high liquid load conditions
✔ Efficient separation across a wide flow range
✔ Suitable for air, gas, and steam applications
✔ Helps reduce process time and operational costs

🔧 Built with a simple yet robust structure, it eliminates the need for fragile conventional baffles while ensuring long-term reliability and system protection.

👉 A smarter way to achieve cleaner flow and higher efficiency in industrial processes.
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com/gas-filtration-and-separation-series 】

19/06/2026

Wishing you a Happy Dragon Boat Festival! 🐉🌿

The Dragon Boat Festival is a celebration of tradition, unity, and strength—values that also reflect the quality and reliability we aim to deliver in every product we make. Just like the precision and durability behind our solutions, this festival reminds us of the importance of craftsmanship, trust, and lasting performance.

As families gather and share zongzi, we remain committed to providing products that support efficiency, stability, and long-term value in every application.

Happy Dragon Boat Festival from our team!
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658
【 www.unitefilter.com 】

16/06/2026

Food-Grade Filtration System Design Standards 🍽️⚙️
In the food, beverage, and pharmaceutical industries, filtration systems are not just production equipment—they are a critical safeguard for product safety and quality. Even the smallest design flaw can lead to contamination risks or product failure. That’s why food-grade filtration systems must follow strict engineering and hygiene standards from material selection to structural design.

🔹 Food-Grade Material Selection
Typically made of 304/316L stainless steel, offering excellent corrosion resistance and hygienic safety to ensure no contamination of food products
🔹 Hygienic Structural Design
Highly polished internal surfaces reduce dead zones and residue buildup, preventing microbial growth and cross-contamination
🔹 CIP/SIP Cleaning Compatibility
Supports Clean-in-Place (CIP) and Sterilization-in-Place (SIP) systems for efficient cleaning and sterilization without disassembly
🔹 High-Efficiency Filtration Performance
Effectively removes particles, microorganisms, and suspended solids to ensure product purity and consistency
🔹 Reliable Sealing Design
Advanced sealing structure prevents external air or contaminants from entering the system
🔹 Compliance with International Standards
Designed to meet FDA, EHEDG, and other global food safety regulations

A properly designed food-grade filtration system directly impacts production safety, operational stability, and brand reputation. Only systems that meet strict standards can provide long-term, reliable protection for modern food manufacturing.

👉 Learn more about our filtration solutions and system designs here: www.unitefilter.com
Email: [email protected]
Tel: +86 181 6891 1786
Whatsapp: 153 1226 5658

Unite Equipment Manufacturing - Wuxi Co.,Ltd.

03/07/2026

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01/07/2026

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