Crushing & Screening Equipment Manufacturer, Middle of Xinchang North Line, Xinxiang City, Xinxiang (2026)

We can provide you with an EPC solution that integrates engineering consultation, design, production, procurement, installation, commissioning and training, as well as after-sales service.

25/12/2025

Xinjiang Energy Group : 1,800 TPH Screening Line Driven By a 3,500 TPH Feeder Breaker

Located in the Hami region with an annual out put of 15million tons, the mine required an 1,800 TPH screening system.

To guarantee stability against surge loads from mining trucks an complex Run-of-Mine (ROM) conditions, EXCT engineered a solution with significant headroom at the intake stage.

The powerhouse: ZBWJ2825 (3,500 TPH Capacity) The ZBWJ2825 Feeder Breaker serves as the system’s throttle and fortress.

With a capacity nearly double the line’s rated output, this unit easily absorbs the instantaneous surge feeds from large dump trucks. It acts as a robust buffer, normalizing the flow to deliver a steady stream to down stream equipment.

By combining feeding and crushing in a single pass, it eliminates the bottlenecks common with static grizzlies, handling large lumps and gangue without choking.

Following the ZBWJ2825, the material undergoes a refined separation process:

One 2PLF150/300 Primary Sizer reduces the material further. Two GZS-2431 Roller Screens utilize specialized chain drives and disc geometries to prevent stones from jamming——a critical fix for this site’s geology—ensuring efficient 10-80mm separation.

Two 2PLF100/350 Secondary Sizers handle the final reduction of oversize material.

The strategic decision to use a high-capacity (3,500 TPH) primary breaker combined with super-large roller screens has proven effective against harsh environmental conditions and material hardness.

The system supports the continuous operation of the Hami North modern coal chemical industry chain.

Key Equipment Specifications

Primary Intake: ZBWJ2825 Feeder Breaker (1 Unit)
Capacity: 3,500 TPH (High surge handling capability)
Primary Crushing: 2PLF150/300 Primary Sizer (1 Unit)
Screening: GZS2431 Roller Screen (2 Units)
Secondary Crushing: 2PLF100/350 Secondary Sizer (2 Units)
System Output: 1,800 TPH

Handle the Surge. Secure the Flow. Why risk bottlenecks?

Contact EXCT to engineer a primary stage that swallows your truck loads whole.

Contact Us:
WhatsApp/WeChat: +86 189 3734 1786
Email: [email protected]
Website: https://www.excteng.com/

18/12/2025

Xinjiang Mahatma Energy: Mastering Heavy Impact with a 2,000 TPH Semi-Mobile Crushing System

Located in Toksun County, Turpan City, the Heishan mining Area produces bituminous coal.

The open-pit extraction process yields extremely large lumps (input Size up to 1200*1700mm) mixed with hard gangue.

This operational environment imposes severe impact and abrasion stress on handling equipment . In 2014, the mine issued a tender for a ground crushing system capable of withstanding these rigorous conditions.

EXCT delivered a comprehensive “Semi-mobile Open-pit Coal Mine Crushing Station.” To counter the massive particle size and strong impact forces, our engineering focused on durability and shock absorption.

Robust Feeding System: The front end features a ZBWJ1600*20000 Heavy-Duty Apron Feeder. To withstand the immense kinetic energy from direct truck dumping, we installed specialized buffer beams and proprietary high-wear-resistant plates.

This design effectively absorbs impact energy, protecting the structural integrity of the station.

Multi-Stage Crushing & Screening: The station boasts a high-specification configuration, including an FBC2000 Feeder Breaker, a 2PLF1600 Primary Sizer, and a 2PLS100/350 Secondary Sizer.

Integrated with 2DYK-3673 and MZS-1000 Vibrating Screens, the system achieves precise, progressive reduction from large ROM lumps to a final product size of

12/12/2025

𝗜𝗻𝗻𝗲𝗿 𝗠𝗼𝗻𝗴𝗼𝗹𝗶𝗮 𝗔𝗻𝗰𝗶𝗲𝗻𝘁 𝗠𝗲𝗻𝗴𝘅𝗶𝗮𝗻𝗴 𝗖𝗼𝗮𝗹 𝗠𝗶𝗻𝗲 𝗡𝗲𝘄 𝗖𝗼𝗮𝗹 𝗪𝗮𝘀𝗵𝗶𝗻𝗴 𝗣𝗹𝗮𝗻𝘁 𝟭𝟲𝟬𝟬 𝗧𝗣𝗛 𝗽𝗿𝗼𝗷𝗲𝗰𝘁

Mengxiang Coal Mine New Coal Washing Plant, located in Xuejiawan town, is primarily engaged in coal mining and processing. The plant is part of a group coal power-coal washing integration project, with a designed processing capacity of 𝟭𝟲𝟬𝟬𝘁/𝗵.

Self-produced raw coal is transported directly by mine trucks to the unloading platform of the coal preparation plant. The raw coal enters crushers for size reduction from ≤𝟭𝟱𝟬𝟬𝗺𝗺 𝘁𝗼 𝗯𝗲𝗹𝗼𝘄 𝟭𝟬𝗺𝗺.

Our company supplied the equipment for the project via open tender, providing a 𝗚𝗭𝗦𝟭𝟲𝟭𝟮 𝗿𝗼𝗹𝗹𝗲𝗿 𝘀𝗰𝗿𝗲𝗲𝗻 to form an integrated open-pit coal mine crushing line with one set of 𝗧𝗣𝟭𝟲𝟬𝟬*𝟭𝟰 𝗳𝗲𝗲𝗱𝗲𝗿 𝗯𝗿𝗲𝗮𝗸𝗲𝗿 and one set of 𝟮𝗣𝗟𝗙𝟭𝟬𝟬/𝟯𝟬𝟬 𝗺𝗶𝗻𝗲𝗿𝗮𝗹 𝘀𝗶𝘇𝗲𝗿.

Inner Mongolia Xinglong Energy Group Co. Ltd reported that the project significantly improved coal handling capacity and screening efficiency, reduced excessive grinding and secondary crushing, and optimized product size distribution, greatly enhancing output and economic benefits.

The optimized screening process, integrating the roller screen with the feeder breaker and mineral sizer ensures efficient coal screening, precise size control, and stable downstream coal washing operations.

𝗖𝗼𝗻𝘁𝗮𝗰𝘁 𝘂𝘀 𝗻𝗼𝘄, 𝗹𝗲𝘁’𝘀 𝗱𝗶𝘀𝗰𝘂𝘀𝘀 𝘆𝗼𝘂𝗿 𝗽𝗿𝗼𝗷𝗲𝗰𝘁 𝗿𝗲𝗾𝘂𝗶𝗿𝗲𝗺𝗲𝗻𝘁𝘀.

E-mail: E-mail:[email protected]
Website: https://www.excteng.com/
WhatsApp:+86 18937341786
Phone:+86 189 3734 1786

Address

Middle Of Xinchang North Line, Xinxiang City
Xinxiang
453000

Website

http://www.excteng.com/

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