MEP Engineers Club

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MEP Engineers Club provides information in the field of Mechanical, MEP, HVAC and Firefighting Engineering according to ASME, ASHRAE, SMACNA, NFPA codes and standards.

09/09/2026

๐—ฃ๐—ป๐—ฒ๐˜‚๐—บ๐—ฎ๐˜๐—ถ๐—ฐ ๐—–๐—ผ๐—ป๐˜๐—ฟ๐—ผ๐—น ๐—ฉ๐—ฎ๐—น๐˜ƒ๐—ฒ โš™๏ธ

A valve may look simple, but it plays a critical role in process operations.

The valve shown in this video is a pneumatically actuated globe control valve, commonly used where accurate and continuous regulation of process flow is required.

๐Ÿ”น ๐—›๐—ผ๐˜„ ๐—œ๐˜ ๐—ช๐—ผ๐—ฟ๐—ธ๐˜€

โ€ข The pneumatic actuator receives an air-pressure signal
โ€ข Air pressure acts on the diaphragm
โ€ข The diaphragm moves the actuator stem
โ€ข The stem positions the valve plug relative to the seat
โ€ข Changing the valve opening regulates the process flow
โ€ข A positioner can help ensure the valve reaches the required position based on the control signal

๐Ÿ”น ๐—ช๐—ต๐—ฒ๐—ฟ๐—ฒ ๐—œ๐˜ ๐—œ๐˜€ ๐—จ๐˜€๐—ฒ๐—ฑ

Control valves are widely used for regulating:

โžก๏ธ Flow
โžก๏ธ Pressure
โžก๏ธ Temperature
โžก๏ธ Level

They are an essential link between the process measurement, controller and final control element.

๐ŸŽฏ ๐—˜๐—ป๐—ด๐—ถ๐—ป๐—ฒ๐—ฒ๐—ฟ๐—ถ๐—ป๐—ด ๐—œ๐—ป๐˜€๐—ถ๐—ด๐—ต๐˜

A control valve is not simply an ON/OFF device. Its sizing, Cv, flow characteristic, actuator selection, positioner performance and operating range all influence process stability and control quality.

๐ŸŽฅ Can you identify the valve type and explain how the pneumatic actuator changes its opening?

MEP Coordination Is Not Complete Until the Supports Are CoordinatedA duct can be perfectly routed.A pipe can be complete...
09/09/2026

MEP Coordination Is Not Complete Until the Supports Are Coordinated

A duct can be perfectly routed.
A pipe can be completely clash-free.
A cable tray can have a clean path.
And the system can still create a problem on site.

Why?

Because the services also need to be supported.

Hangers, trapezes, brackets, seismic restraints, equipment supports and access requirements all compete for space with other building elements.

What should support coordination consider?

๐Ÿ”น Hanger locations
Are supports positioned where they can actually be installed?
๐Ÿ”น Structural interfaces
Do supports conflict with beams, slabs, joists or other structural elements?
๐Ÿ”น Access requirements
Will valves, dampers, equipment and serviceable components remain accessible?
๐Ÿ”น Multiple services
Can several systems share a practical support arrangement without creating congestion?
๐Ÿ”น Ceiling and architectural constraints
Will supports interfere with ceilings, finishes, access panels or other architectural elements?
๐Ÿ”น Installation sequence
Can the contractor physically install the support and then install the service?

This is where MEP BIM becomes more valuable than simply producing a visually impressive 3D model.

A coordinated workflow should consider:

ROUTE โ†’ SUPPORT โ†’ CLEARANCE โ†’ ACCESS โ†’ STRUCTURE โ†’ INSTALLATION โ†’ SHOP DRAWING

Because the real question isn't:

โ€œDoes the duct or pipe fit?โ€

The real question is:

โ€œCan the entire system be installed, supported and maintained?โ€

๐Ÿ’ก Key takeaway

A clash-free MEP model is only the beginning.

A truly construction-ready model considers the supporting infrastructure around the services, not just the services themselves.

That is where detailed coordination starts making a measurable difference on site.

What creates more support-related problems on your projects โ€” structural interfaces, ceiling constraints, hanger congestion, or access requirements?

Why 400 CFM/TR Is Not Always the Correct HVAC Airflow?One of the most common HVAC rules of thumb is:1 TR โ‰ˆ 400 CFMUseful...
09/09/2026

Why 400 CFM/TR Is Not Always the Correct HVAC Airflow?

One of the most common HVAC rules of thumb is:
1 TR โ‰ˆ 400 CFM

Useful? Yes. Always, correct? No.

Required airflow depends on the sensible load, latent load, supply-air temperature, room condition, ventilation, and humidity-control requirement.

For sensible cooling:
Qs = 1.08 x CFM x Delta T
Therefore:
CFM = Qs / (1.08 x Delta T)
Example for 1 TR = 12,000 Btu/hr and Delta T = 20 F:
SHR = 0.60
Qs = 7,200 Btu/hr
CFM = 333 CFM/TR
SHR = 0.75
Qs = 9,000 Btu/hr
CFM = 417 CFM/TR
SHR = 0.90
Qs = 10,800 Btu/hr
CFM = 500 CFM/TR

Same 1 TR. Different sensible load. Different airflow requirement.

Now imagine your cooling-load calculation gives:
5 TR
but the required airflow is:
2,500 CFM
Then:
2,500 / 5 = 500 CFM/TR

Is that automatically wrong? No.

It may simply indicate a high sensible-load application.

However, this does not mean we can take any standard 5 TR unit and simply increase the fan speed or change the motor to force 2,500 CFM through it.

The complete equipment must be checked for:
Coil face velocity
Air-side pressure drop
External static pressure
Sensible and latent capacity
Leaving-air temperature
Moisture removal
Fan performance
Manufacturer operating limits

The correct question is not:
โ€œCan the fan deliver 2,500 CFM?โ€
The correct question is:
โ€œCan the complete unit deliver 5 TR at 2,500 CFM while meeting the required supply-air condition and ESP?โ€

Possible solutions may include:
High-sensible HVAC equipment
AHU with properly selected coil and fan
Larger coil face area
Variable-speed fan
Different equipment series or manufacturer

Engineering takeaway:

TR tells us how much heat must be removed.
CFM tells us how much air is needed to deliver that cooling.
They are related, but they are not permanently fixed at 400 CFM/TR.
400 CFM/TR is a useful rule of thumb.

Load calculation, psychometrics, coil performance, and manufacturer data should govern the final design.

Calculate. Verify. Then select.

 โ€Žโ€ŽDay 60: Pumping Configurations โฉ When it comes to chiller plant design, thereโ€™s a surprising amount of research and e...
08/09/2026


โ€Žโ€ŽDay 60: Pumping Configurations โฉ

When it comes to chiller plant design, thereโ€™s a surprising amount of research and experimentation that went into it. Decades of trial and error took the entire industry, worldwide, in quite a few different directions.
โ€Ž
The oldest chilled water systems had a pump for every chiller. The purpose of the pump was to overcome pressure loss in the piping and supply the required flow rate to the cooling coils.

The general rule of thumb was that chillers are best kept at a constant water flow rate. This simplified control and design and protected chiller evaporators.

To allow for load variation, a bypass line would be placed at each fan coil or air handling unit, allowing for flow control at the load level. However, this presented a problem, which is that as the heat load decreased (at night for example), keeping all chillers operational would cause a severely low delta T. Solution: turn a chiller or two off.

But having one pump per chiller meant that chiller sequencing (turning chillers on/off depending on the load) will also turn its respective pump on/off. This drops the flow rate of water in all cooling coils, and hence their cooling capacity.

To separate the chilled water production side from the distribution side, a secondary pumping arrangement was added, with a decoupler line connecting it to the primary pumping side. This arrangement allowed for constant TOTAL flow rate through the distribution piping.

Upon the implementation of VSD (variable speed drive) on chilled water pumps, it became possible to change the flow rate of a single pump depending on the load demand. In addition, modern chillers can now operate at a variable water flow rate, given that the minimum flow rate is met.

So, we can divide these into three possible arrangements: (from oldest to newest developed)
1- Constant flow primary pumping only
2- Constant primary with constant/variable flow secondary pumping
3- Variable flow primary pumping only

NFPA 20 vs UL/FM - What's Your Opinion?Do you think accepting non-UL/FM fire pumps is the right engineering decision, or...
08/09/2026

NFPA 20 vs UL/FM - What's Your Opinion?

Do you think accepting non-UL/FM fire pumps is the right engineering decision, or should UL/FM certification always be mandatory?

Share your experience and opinion in the comments!



PVC Trunking Size for the following Power Cables running through trunking.
08/09/2026

PVC Trunking Size for the following Power Cables running through trunking.

Domestic Water Supply Pipe Sizing - Toilets (as per Fixture Load)
08/09/2026

Domestic Water Supply Pipe Sizing - Toilets (as per Fixture Load)

 Day 59: Thermal Storage Tank Sizing ๐Ÿ”‹
07/09/2026


Day 59: Thermal Storage Tank Sizing ๐Ÿ”‹

Your client's 12m x 20m x 6m was a guess.Draw the room their business actually needs.How people think a cold room gets d...
07/09/2026

Your client's 12m x 20m x 6m was a guess.

Draw the room their business actually needs.

How people think a cold room gets designed:

Client sends the dimensions

โžก๏ธ You measure the space
โžก๏ธ You run the heat load
โžก๏ธ You pick the compressor
โžก๏ธ You draw the layout
โžก๏ธ You send the quote
โžก๏ธ Client signs. Repeat.

That's how the job looks from outside the trade. The guess comes first, and every step after it just follows the guess. Your engineering is right. The question it answers is wrong

What to do instead:

1. Treat the dimensions as a hypothesis. Write them down, then set them aside.

2. Ask about the busiest day of the year. Peak season throughput, not today's average.

3. Ask how they pick. Pallets or loose items, batch or first-in-first-out.

4. Ask where the business is in two years. Second shift, new product line, bigger delivery radius.

5. Count the SKUs. The SKU profile picks the racking type

6. Let the racking pick the forklift. Wide aisles run a standard forklift. Narrow aisles need a reach truck..

7. Let the forklift set the aisle width before you draw a single wall.

8. Only now run the heat load, against real throughput, not the rectangle.

9. Draw the flow first. Where product comes in, where it goes out, where the dock and prep area sit.

10. Add an ante room if they stage stock. Give loose items a home.

11. Position the evaporator last, so it never blocks a racking bay or chokes the airflow.

12. Price the room on five-year cost. The energy bill, maintenance, year-five performance.

The myth has seven steps. The method has twelve. The short list looks easier, and it's the one that loses money.

When the room fits the business, they sign. Then they send you the next job.

The gap isn't your engineering. It's everything we were never taught.

Have you ever quoted a room you knew was wrong, just to win the job?

Differential pressure (DP) as the name suggests is the difference in system pressure between two selected points in a HV...
07/09/2026

Differential pressure (DP) as the name suggests is the difference in system pressure between two selected points in a HVAC closed water system.

There are many applications depending on what one is trying to achieve.

The DP can be measured with a portable device:

e.g. during initial system commissioning - DP across balancing valve to determine flowrate

ะพr;
Permanent DP sensors may be installed for the purposes of controlling the system or providing feedback to the BMS

e.g. DP across a pump, or;

Field DP installed between the flow and return line at a nominated point in the flow distribution circuit, and usually used to control the speed of the field distribution pump.

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