05/06/2026
You paid for insulation, and you’re still paying for energy.
2 buildings can start with the same material and the same specifications on paper, yet perform very differently once the system is in place. In one case, the insulation is installed with precision. In the other, a gap as small as 5mm remains between the insulation and the wall.
That small difference changes how the entire system behaves.
Energy escapes through a space smaller than a finger, hour after hour, day after day. What looks insignificant during installation becomes a constant loss during operation, affecting how the building performs.
That gap allows air movement where the system was designed to block it. Instead of controlled heat transfer, you can introduce convective heat transfer within the system. Once that starts, the insulation loses its ability to perform as intended, and the system begins to compensate for that loss.
A study from University College Dublin found that even a small air gap in an insulation system can increase heat loss by a factor of around 1.4, and in certain conditions up to 3.5. That level of loss directly impacts system performance. Equipment runs longer, conditions fluctuate, and energy demand rises beyond what the design intended. Insulation performance is defined in that transition from specification to installation. R-values, material types, and thickness establish the baseline, but the result depends on how the system is fitted, how tight each section is, and how well the envelope is sealed.
A 5mm gap may seem minor at the moment of installation, yet across years of operation it becomes a continuous cost that compounds with time. Where do you usually find the first signs of performance loss?
Source: Hegarty, R. O., Amedeo, G., & Kinnane, O. (2024). *The impact of compromised insulation on building energy performance*
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Rodrigo Valderrama
El Dorado - Mechanical and Plumbing Insulation in the U.S.