05/13/2026
We had a repeat part family that always looked “fine” in the aggregate—and always felt painful on the floor.
Finance saw average margin.
Scheduling saw late nights.
Estimating kept reusing a standard time that was not standard anymore—tools changed, mix changed, inspection changed.
The breakthrough was not a speech.
It was a boring exercise: compare estimated hours to actual by setup, run, and inspection for ten consecutive jobs.
The standard time was not evil—it was stale.
Once the quote matched what the floor actually did, overtime dropped and arguments got quieter.
Soft CTA: Have you ever caught a “standard” that was really folklore—what did you replace it with?