ASGCO Steel Fabrication Division

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ASGCO Steel Fabrication Division

ASGCO® “Steel Fabrication” division is a full service steel fabrication, machining, welding and finishing facility.

08/05/2026

FAB FRIDAY 🔧 | AFTER IN ACTION

What a difference a redesign makes. 💥

After the first conveyor overhaul, this municipal treatment facility is already seeing major improvements in performance, cleanliness, and reliability.

ASGCO® upgraded both dewatered sludge truck loadout conveyors with:
▪️ Lift Bed Diverter Plows for superior material control
▪️ Enhanced skirting system to eliminate spillage
▪️ Take-up sled for simplified maintenance and improved belt tracking
▪️ Direct drive Dodge MTA package for safe and efficient power transmission
▪️ Hot-dip galvanized structure with stainless steel hardware for maximum corrosion resistance

The impact was immediate; within just days of operation, the system was running cleaner, safer, and more efficiently.

This is what happens when equipment is built to handle the environment it’s in. 👊

01/05/2026

FAB FRIDAY 🔧 | BEFORE THE TRANSFORMATION

At this municipal treatment facility, years of harsh conditions and excessive material spillage had taken a serious toll on the dewatered sludge truck loadout conveyors.

The existing systems were:
▪️ Severely deteriorated from corrosion and wear
▪️ Difficult and time-consuming to maintain
▪️ Equipped with outdated plow systems that allowed significant material carryback and spillage

The result?
Constant cleanup, reduced efficiency, and ongoing maintenance challenges that impacted daily operations.

Stay tuned next week to see how ASGCO® stepped in to completely redesign these conveyors from the ground up—and the immediate impact it made. 💥

24/04/2026

Happy These photos capture a recent 3D scan conducted for a skirting project at a large stone quarry in New York, marking the first step in the fabrication process. The customer is planning to implement a dust collection system, which requires extending and enclosing the existing skirting to maximize efficiency. By utilizing precise point cloud data, ASGCO engineers can design the extension to seamlessly fit around existing structures and obstructions, setting the foundation for a smoother fabrication process and helping ensure a faster, safer, and more accurate installation.

17/04/2026

Happy ! This chute replacement was completed at the top of a clinker silo in a large cement plant in Virginia. The original chute had been heavily worn and repeatedly patched, leaving it no longer functional or serviceable. Its dribble chute extension was added as an afterthought and failed to capture all material from the cleaners, while the inspection doors were difficult to operate and limited maintenance access.

ASGCO reengineered the chute to fully enclose the cleaners, effectively directing all stray material back into the silo with the main product flow. The redesign also incorporated four strategically placed ASGCO inspection doors, making routine inspection and maintenance significantly easier.

Since installation, the system is operating cleaner, safer, and more efficiently, delivering a noticeable improvement in overall performance.

10/04/2026

This spotlight takes us to a pulp and paper mill in the southeastern U.S., where ASGCO provided a full skirtwall solution to improve material containment and system performance.

ASGCO supplied 80 feet of skirtwall featuring Urethane Canoe Liners, MDX Clamps, and ORG Sealing Compound. The skirtwall was designed to tie into the existing transfer at the tail, while the central transfer reclaim point was replaced and connected to the current diverter gate.

We also supplied 1/2" AR400 chute liners for enhanced durability. This system is built to handle the demands of conveying bark, ensuring longer wear life and reduced maintenance.

Another reliable solution, built to perform.

01/04/2026

Running short on length? No problem.

Just grab one of our expandable steel beams and stretch it to fit. Pull a little… pull a lot… boom, perfect fit every time.

No cutting. No measuring. No arguments with the guy holding the other end.

…yeah, okay. April Fools.

But admit it, you’d order one.

27/03/2026

Happy Fab Friday! We’re currently working on a chute project at a large aggregate facility, tackling ongoing challenges with spillage, excessive wear, and off-center loading.

The solution includes a full chute redesign to optimize material flow and minimize unnecessary contact with chute work. A key upgrade is the addition of manually actuated flop gates, replacing the previous method that required the chute to back up completely to redirect material.

Built for durability, the new system features 3/8" thick steel shells paired with AR400 liners, designed to handle material ranging from 8" minus down to 3/16" minus stone.

The project also incorporates upgraded load zone components, including skirtboards, canoe liners, impact beds, and Slide-N-Roll® technology.

This upgrade is focused on improving material control, reducing wear, and increasing overall efficiency.

20/03/2026

Happy ! These custom chutes were expertly engineered with precision-cut UHMW liners to enhance the flow of wood chips in a demanding paper mill environment. Designed for both performance and longevity, each liner is CNC milled to match the exact geometry of flat surfaces, ensuring a seamless fit and optimal material movement.

With strategically placed counterbored holes, the liners can be securely fastened using UHMW-capped bolts or weld washers. For this project, UHMW-capped bolts were chosen to simplify maintenance, allowing liners to be quickly removed, reordered, and replaced—keeping downtime to a minimum and operations running smoothly.

Built for efficiency. Designed for durability. Engineered to perform.

13/03/2026

Happy . This chute project at a paper mill was designed to bypass two large vibratory feeders that were no longer needed to control product flow to the next conveyor. The existing chute was cut above the pantleg and fitted with a new welded fl**ge, allowing the new ASGCO chute system to bolt directly into place.

The chute was engineered to pass through an existing floor access panel, eliminating the need for structural modifications to the building. It is lined with bolt-in UHMW panels to help prevent plugging and includes several large access panels to simplify liner maintenance.

At the discharge, an adjustable ceramic-lined deflector helps optimize center loading, along with a 12" x 18" Safety Inspection Door for quick performance monitoring and safer inspections.

06/03/2026

For this week’s , we are featuring a chute replacement project completed for a paper mill looking to upgrade an aging, heavily worn transfer point.

The existing chute had no replaceable liners, which resulted in years of patchwork and material buildup. To ensure a precise fit, the chute was Point Cloud scanned and engineered as a direct replacement. The redesigned chute improves center loading and optimizes material flow, while incorporating replaceable liners to enhance long term serviceability and reduce future maintenance challenges.

A modernized solution built for performance, efficiency, and easier maintenance.

27/02/2026

For this week’s , we are highlighting a custom chute deflector engineered to solve off center loading challenges.

This deflector was designed to bolt directly into an existing chute, replacing select liners to help redirect material flow back to center. To simplify installation and reduce downtime, the original liner bolt pattern was transposed onto the fabricated deflector. This allowed the customer to reuse their existing liners, eliminating the need for additional modifications.

A practical solution that improves material flow while saving both time and money.

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https://www.asgco.com/product-divisions/asgco-steel-fabrication-division/

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