18/01/2026
Do you know why perfectly machined parts still fail in real use?
Often, the problem isn’t accuracy -
it’s wrong material pairing and surface interaction.
Two parts can meet all dimensional requirements
and still cause:
❌ Excessive wear
❌ Seizing or galling
❌ Noise and vibration
❌ Premature failure
Common problem combinations:
• Aluminum + stainless steel
• Stainless steel + stainless steel
• Hardened steel + soft aluminum
• Sliding metal-on-metal interfaces
Why it happens:
Good tolerances don’t compensate for
poor tribology, friction, or surface compatibility.
Typical examples:
• CNC-machined housings with press-fit pins
• Sliding rails and guides
• Threaded assemblies
• Sheet-metal parts with machined inserts
How to prevent it?
✔ Choose compatible material pairs
✔ Define surface finish — not just dimensions
✔ Use coatings (anodizing, hard anodize, plating)
✔ Add bushings, liners, or wear surfaces
✔ Think about contact, motion, and load paths
Precision is not only about microns.
It’s about how parts work together over time.