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🎯 In high-cavity injection moulding, every single process fluctuation is multiplied.⚠️ What happens when your 36-cavity ...
24/09/2026

🎯 In high-cavity injection moulding, every single process fluctuation is multiplied.

⚠️ What happens when your 36-cavity mould takes 5 cycles to stabilize after every minor interruption?

You lose thousands of parts without even noticing.

🔍 We recently analyzed a process in Germany running PE-HD on an e-mac 2440/380 machine.

The challenge: an uncontrolled injection volume variation of 0.46 cm³ resulting in massive startup scrap.

✅ By implementing iQ weight control, we stabilized the process in just 1 cycle instead of 5, reducing volume variation by 96%.

📈 The result? 52,560 more good parts produced annually and a total savings potential of €30,500 per year on just a single machine!

👉 Swipe through the carousel to see the concrete data from our latest iQ.boost report and discover how scaling this digital solution can uncover hidden profits across your entire production floor. 👇

⚡ Smarter injection, measurable results: Miraplast cuts energy use per cycle by 10% ⚡🏭 Miraplast Kunststoffverarbeitung,...
22/09/2026

⚡ Smarter injection, measurable results: Miraplast cuts energy use per cycle by 10% ⚡

🏭 Miraplast Kunststoffverarbeitung, a plastics processor with sites in Austria and Hungary, was among the first companies worldwide to test iQ weight control plus from the ENGEL inject AI portfolio.

🔬 The pilot was carried out on an ENGEL victory 80, producing pipe clamp components in a four cavity mould, and delivered compelling results:

✅ Production quality achieved after just two optimisation steps, with only two parameters adjusted.
✅ 50% shorter decompression stroke, enabled by more reliable and repeatable closing of the non return valve
✅ 10% lower energy consumption per cycle, thanks to pressure optimised, material friendly process control
✅ Fewer surface defects and cleaner moulding of corners and ribs, thanks to improved venting, visible without the need for measuring equipment

💬 For Andreas Neulinger, Production Manager at Miraplast, the benefits were clear: greater process stability, improved part quality and a measurable reduction in energy consumption, a strong foundation for continued use.

🔗 Discover how real time injection control makes the difference in multi cavity injection moulding: https://www.engelglobal.com/en/blog/how-does-miraplast-achieve-consistent-part-quality-in-multi-cavity-injection-moulding-and-why-is-the-non-return-valve-crucial

18/09/2026

👀 A sneak peek at one of our highlights for Fakuma 2026!

Large shot weights, minimal tolerances and maximum precision: our liquid silicone rubber (LSR) application is a perfect use case for the new tie-bar-less victory electric injection moulding machine. ⚡

Precise and efficient servo-electric drives combined with absolutely even clamping force distribution enable the production of large silicone seals, ready to install directly from the injection moulding machine.

Want to see it in action? 👇
Meet our LIM and HTV expert Markus Landl and experience the application live at our ENGEL booth!

📅 12–16 October 2026
📍 Fakuma | Friedrichshafen
🏢 Hall A5 | Booth 5203
See you at Fakuma! 👋

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15/09/2026

🤖 RUN your production with EVA – the ENGEL Virtual Assistant is now online!

Searching through hundreds of pages of documentation to find one answer? That's yesterday's approach.
With EVA - the ENGEL Virtual Assistant, we're changing how our customers interact with technical knowledge. Instead of digging through manuals, you simply ask in natural language – just like you would ask an experienced service technician.
💡 Why EVA makes a difference:
✅ Works in any language - breaking down barriers across global teams
✅ Delivers precise, machine-specific answers - with direct links to the exact document and page
✅ Available 24/7 - even at night, on weekends, or when no expert is around

Whether it's troubleshooting, maintenance steps, or onboarding new team members: EVA brings ENGEL's technical expertise directly to where it's needed - right at the machine.
👉 RUN your production with EVA: https://lnkd.in/df9ji3rd

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11/09/2026

Skilled labour shortages. Limited budgets. Sound familiar?

At Fakuma 2026, we're showing how the WINTEC t-win 6500 brings these challenges together.
Live on our booth we produce clothes hangers in a 4+4-cavity family mould - a perfect example
of cost-efficient, high-volume household product manufacturing.

See the t-win 6500 live in action:
📍 Fakuma 2026, Friedrichshafen
📅 12–16 October 2026
📌 Hall A5, Booth 5203

👉 More about our t-win 6500: https://www.engelglobal.com/en/fairs-events/fakuma-2026/t-win-6500-3510

📊 Data-driven production pays off — in hard numbers.Giebeler GmbH, a medium-sized plastics processor from Germany, conne...
09/09/2026

📊 Data-driven production pays off — in hard numbers.

Giebeler GmbH, a medium-sized plastics processor from Germany, connected 17 injection moulding machines to ENGEL's MES authentig and turned raw machine data into real economic impact.

The result after just 17 weeks:
✅ +8% increase in productive hours
✅ €61,807.50 in savings
✅ Greater transparency across shop floor meetings, standstill detection, and quality control

Instead of relying on gut instinct, Giebeler now makes decisions based on reliable KPIs — turning production efficiency from an abstract goal into a measurable competitive advantage.

Because at the end of the day: data is knowledge, and knowledge is efficiency. 💡

A big thank you to Giebeler GmbH and Tom Niklas Calvo-Lorenzo for sharing their story with us! 🙌

👉 Curious how authentig can uncover hidden potential in your production? Get in touch with our experts.

Read the full article here: https://www.engelglobal.com/en/blog/giebeler-saves-over-60000-euros-how-data-driven-transparency-increases-production-efficiency

07/09/2026

Save up to 50% of your spare parts search time & keep your production running
When a spare part is needed, every minute counts ⏱️.
With part finder, we make spare parts identification faster, simpler and more reliable — helping maintenance teams reduce the spare parts search by up to 50% per process.

Whether by photo or text input, part finder enables quick and precise identification of the required spare part. No time-consuming catalogue searches, fewer incorrect orders and more valuable resources available for the tasks that matter most.

In our video, we show how easy it is to order spare parts for injection moulding machines with part finder - fast, intuitive and digital.

The result: reduced downtime, more efficient maintenance workflows and higher machine availability.

Discover how our digital solutions help you to RUN your production 🚀
https://www.engelglobal.com/en/digital-solutions/run-your-production

Invisible process fluctuations could be costing your production tens of thousands of euros every year. But what if you c...
02/09/2026

Invisible process fluctuations could be costing your production tens of thousands of euros every year. But what if you could turn that hidden waste into measurable profit? 📉💶

We recently analysed a real-world injection moulding process in Hungary (producing PA 6 GF15 technical parts on a 4-cavity mould). The process seemed fine on the surface, but a deep dive revealed a 72 bar pressure fluctuation and a clamping force 40% higher than necessary.
The solution? Implementing our intelligent iQ weight control and iQ clamp control software.

By automatically compensating for material variations shot by shot and optimising the clamping force, we stabilised the process and unlocked a total savings potential of ~ €33,000 per year—on just one single machine! 🚀

Swipe to see the data from our latest iQ.boost report and discover how similar savings could be achieved across your production facility, too ⬇️
Interested?
Contact us at: [email protected]

🤝 Billion and ENGEL enter into a new partnershipBillion and ENGEL have joined forces in a new strategic partnership — bu...
31/08/2026

🤝 Billion and ENGEL enter into a new partnership

Billion and ENGEL have joined forces in a new strategic partnership — built on trust, shared values, and a long-term vision for customers.

🔧 Billion stays the central contact for servicing existing machines
🏭 ENGEL becomes the recommended partner for new equipment
🌍 Customers gain ENGEL's global network, plus the local service they already trust

Two family-run businesses, one shared commitment to long-term, responsible decision-making.

"The long-term security of our customers matters most to us," says Korbinian Kiesl, Président/CEO of Billion.

"Billion customers will still be able to use their familiar tooling on ENGEL machines going forward," adds Stefan Engleder, CEO of the ENGEL Group.

Customers will soon experience ENGEL technology live at Billion's Tech Centre — bringing both teams closer to the heart of the French plastics industry. 🚀

Your machine is our responsibility until it's running again.Whether you operate locally or across global production site...
26/08/2026

Your machine is our responsibility until it's running again.

Whether you operate locally or across global production sites, our service teams are there to support you. We stay focused on one goal: getting your machine back into operation as quickly as possible.

Because we're not done until your machine runs. Wherever in the world that may be.

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