24/09/2026
🎯 In high-cavity injection moulding, every single process fluctuation is multiplied.
⚠️ What happens when your 36-cavity mould takes 5 cycles to stabilize after every minor interruption?
You lose thousands of parts without even noticing.
🔍 We recently analyzed a process in Germany running PE-HD on an e-mac 2440/380 machine.
The challenge: an uncontrolled injection volume variation of 0.46 cm³ resulting in massive startup scrap.
✅ By implementing iQ weight control, we stabilized the process in just 1 cycle instead of 5, reducing volume variation by 96%.
📈 The result? 52,560 more good parts produced annually and a total savings potential of €30,500 per year on just a single machine!
👉 Swipe through the carousel to see the concrete data from our latest iQ.boost report and discover how scaling this digital solution can uncover hidden profits across your entire production floor. 👇