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Calfab Metal Fabrication & Welding Services

From initial concept to a fully manufactured and tested solution. We recently completed the design and manufacture of th...
14/10/2026

From initial concept to a fully manufactured and tested solution.

We recently completed the design and manufacture of this bespoke Drift Storage Rack for a leading global energy company.

Developed to provide safe, organised and practical storage for 45 drifts, the finished rack incorporates:

βœ… Five inclined storage shelves
βœ… 45 individual storage positions
βœ… Mixed cradle sizes to accommodate different drift diameters
βœ… SWL of 400 kg UDL per shelf
βœ… 2,000 kg total working capacity
βœ… Fully welded steel construction
βœ… Forklift handling provisions and extended stability runners
βœ… Protective polymer cradles and rear retention
βœ… NDT inspection, independent load testing and full manufacturing documentation

This project brought together CAD design, material selection, fabrication, welding, custom component development, protective coating, inspection, testing and final documentation.

Projects like this are exactly what we enjoy. Taking an operational requirement and developing it into a robust, practical and fully documented engineering solution.

Designed. Manufactured. Tested. Delivered. βœ…

Engineered to reduce waste. Built to perform. πŸ”§ We recently completed the manufacture of a set of IBC Tipper Frames for ...
31/03/2026

Engineered to reduce waste. Built to perform. πŸ”§

We recently completed the manufacture of a set of IBC Tipper Frames for one of our clients, designed around a very specific operational challenge.

Their process involved dispensing a high value glue / resin product from standard IBCs. When left flat, an IBC can often retain up to approximately 5% of product, particularly with thicker or more viscous materials. On a 1000L container, that can mean around 50L of expensive material left behind as waste.

Our client needed a smarter solution.

Working closely with their team, we designed and fabricated a spring assisted IBC tipper frame that automatically tilts the container to approximately 8Β° once the IBC reaches a certain weight threshold.

This controlled tipping action allows the remaining product to flow towards the outlet, dramatically improving recovery of the final contents.

βœ… Reduced product waste
βœ… Improved process efficiency
βœ… Direct cost savings
βœ… More sustainable material usage
🌍 Less waste going to disposal

To ensure long term durability, the frames were then abrasive blasted and powder coated in high visibility canary yellow, providing a far more robust and professional finish compared with traditional wet paint systems.

These frames have generated a lot of interest since manufacture, and the application potential goes far beyond resin systems, including:

β€’ Fuels
β€’ Chemicals
β€’ Oils
β€’ Process liquids
β€’ Other high value viscous products

At Calfab, we love developing practical fabrication solutions that solve real commercial problems.

If something similar could benefit your business, we would be happy to discuss it.

πŸ“© [email protected]

We recently manufactured a new cellar access hatch for one of our clients and this cellar access hatch shows the value o...
11/12/2025

We recently manufactured a new cellar access hatch for one of our clients and this cellar access hatch shows the value of careful design and practical engineering. We designed and fabricated it in house, then hot dipped galvanised and powder coated it.

The previous setup used two heavy doors that opened independently and made access difficult. We refined the concept into one single door and changed the orientation to provide easier and safer access. Gas struts support the door so you operate it with minimal effort.

A focused upgrade that improves regular use and long term reliability.

New gates manufactured and installed for our customers property in Banchory πŸ‘¨πŸ»β€πŸ­
21/12/2024

New gates manufactured and installed for our customers property in Banchory πŸ‘¨πŸ»β€πŸ­

Stainless Steel Hoop Brackets and Installation Materials quickly turned round for one of our customers.
11/10/2023

Stainless Steel Hoop Brackets and Installation Materials quickly turned round for one of our customers.

Manufacture and installation of new railings today at
12/07/2023

Manufacture and installation of new railings today at

A new set of railings manufactured and installed for our customer πŸ™ŒπŸΌ
22/04/2023

A new set of railings manufactured and installed for our customer πŸ™ŒπŸΌ

Another beautiful bespoke gate manufactured and installed πŸ™ŒπŸΌ
16/02/2023

Another beautiful bespoke gate manufactured and installed πŸ™ŒπŸΌ

18/11/2022

🚨 Bad Weather Announcement 🚨

We are receiving a lot of calls this morning due to damages caused by the weather during the night and we are doing our best to get back to you all.

For any damages relating to gates, railings or fencing - we advise you to temporarily secure these items until the weather subsides and to kindly contact us at a later date so that we can prioritise urgent issues.

If the damages are relating to structural components such as framework, fencing and or you are struggling to temporarily secure then please do still contact us and we will assist you as best we can.

πŸ“ž 01224 044549

We carried repair and installation of new railings at the Kittybrewster Retail Park.
01/11/2022

We carried repair and installation of new railings at the Kittybrewster Retail Park.

Address

Aberdeen

Opening Hours

Monday 9am - 4:30pm
Tuesday 9am - 4:30pm
Wednesday 9am - 5pm
Thursday 9am - 4:30pm
Friday 9am - 4:30pm

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