Hoist & Winch Ltd, Unit 20 Building 11B, Arrow Business Park, Arden Forest Way, Alcester (2026)

19/03/2026

When constructing a modern high-speed flour mill, efficient installation and long-term maintenance of plant equipment demand a carefully planned lifting solution. For a recent project, the main contractor turned to Hoist & Winch Ltd, one of the UK's leading lifting equipment companies. Hoist & Winch specified, supplied and installed a two-phase hoisting solution capable of supporting both the plant installation phase and ongoing maintenance activities once the facility became operational.

The project required a flexible approach. During installation, contractors required a high-capacity hoist capable of lifting heavy process equipment through a dedicated lift shaft. Upon completion of plant installation and commissioning, however, the requirement shifted to a permanent, high-speed lifting solution to support routine maintenance of the mill’s processing equipment.

Following site meetings and consultations with plant designers and project managers from the main contractor, Hoist & Winch proposed a turnkey lifting package that could meet both requirements.

For the short-term installation phase, Hoist & Winch supplied a 10t safe working load (SWL) JDN air-powered chain hoist offering 30m of lifting height. Mounted in an air motor-powered trolley, the hoist was complemented by a portable diesel-powered air compressor and air hoses. Hoist & Winch also undertook installation and commissioning of the hoist, along with load testing and LOLER certification of the customer’s pre-installed hoist runway beam. Operator handover training was subsequently provided for plant installation contractors.

Installing the temporary hoist system formed phase 1 of the project. To facilitate this work, the site scaffolding contractor constructed a platform over the lift shaft in accordance with Hoist & Winch specifications. The 10t air-powered hoist unit was raised to installation level using a temporarily mounted 2t SWL JDN air-powered chain hoist fixed to the underside of the runway beam.

Once positioned beneath the beam, installation of the 10t hoist took place using a dedicated lifting arrangement comprising a pair of T-shaped lifting frames and four 1t SWL manual chain blocks. This configuration enabled engineers to mount the hoist trolley safely to the runway beam by initially opening and then closing the trolley width around the beam section.

Following installation checks and connecting the air supply, Hoist & Winch performed dynamic load testing of both the hoist and runway beam using a 10t test load over the full 30m lifting height. This process was followed by a 125% static proof load test at low level. With testing successfully complete, Hoist & Winch delivered operator handover training to the installation contractors responsible for lifting the mill’s process plant equipment into position.

Phase 2 of the project involved removing the temporary air-powered hoist and installing the permanent lifting solution: a 3.2t SWL Stahl electric wire rope hoist with 30m lifting height. Mounted on a motor-powered trolley and operating with a single rope fall, the hoist unit delivers a very high main lifting speed of 16 m/min to minimise plant downtime during maintenance lifts through the access shaft and 2.6 m/min slow lifting speed for precise load laydown at the load landing level.

Hoist & Winch conducted installation, commissioning, load testing and LOLER certification of the permanent hoist system, before providing handover training for the mill’s maintenance personnel.

“Projects like this demonstrate the value of careful planning and technical collaboration to deliver safe, efficient lifting solutions that support both the construction and long-term operation of complex industrial facilities,” says Hoist & Winch Director Andy Allen. “We subsequently secured the contract for annual hoist inspection and maintenance.”

Visit www.hoistandwinch.co.uk for further information and to view recent case studies.

14/11/2025

With many successful water industry infrastructure projects under its belt, leading industrial lifting equipment supplier Hoist & Winch was once again approached to provide a comprehensive and robustly tested lifting solution for a specialist marine subcontractor. This demanding reservoir application required the transfer of three large-diameter pumping station pipes – each weighing 30 tonnes – across the reservoir waters and up the inclined slope of its dam wall. As always, Hoist & Winch proved up to the task.

16/05/2025

To ensure the safe, effective and efficient transfer of plant equipment into the basement energy room of a new residential tower block in London, a major construction project leveraged the advantages of appointing Hoist & Winch Ltd as its supplier of turnkey lifting equipment. Tasked with meeting the requirements of a technically challenging brief, Hoist & Winch demonstrated why it has become the nation’s go-to solution provider of high-quality lifting systems.

Many new tower block development projects face a common challenge: how to install large, heavy pieces of equipment into the building’s energy centre, typically located in the basement. Specifying the optimal hoists is paramount to project success. Fortunately, the subcontractor supplying and installing the energy room’s plant for this particular project knew where to turn for a turnkey lifting solution: Hoist & Winch Ltd.

Read more at: https://www.hoistandwinch.co.uk/news/post/ultra-low-headroom-wh-hoist-ceiling-beam

16/05/2025

When a landmark building in Nottingham required the replacement of its fabric tensile roof covering, the subcontractor tasked with this critical work turned to the expertise of Hoist & Winch Ltd for the roof lowering and lifting solution. The eye-catching building, a former HMRC complex similar in design to London’s O2 Arena, is today part of Nottingham University’s Castle Meadow Campus.

The leaking tensile roof covering had reached the end of its 30-year lifespan and required replacement. To ensure the optimal solution to this technically complex challenge, the specialist subcontract responsible for the job approached Hoist & Winch. The objective for Hoist & Winch was to specify and supply a complete hoisting solution that would enable safe, even lowering of the original fabric roof to ground level and raising of the replacement fabric roof to its final installation height.

Following a number of site meetings and consultations with both designers and roof installation personnel, Hoist & Winch was able to propose a complete package of equipment and technical support.

Read more at: https://www.hoistandwinch.co.uk/news/post/roof-removal-12-cm-lodestar-electric-hoists

13/05/2025

Reinforcing the piers that support a major UK rail viaduct spanning a river estuary is no easy task, which is exactly why the specialist marine subcontractor appointed to undertake this project approached Hoist & Winch Ltd for the optimal lifting solution.

The brief provided to Hoist & Winch was for the supply of a turnkey lifting solution comprising two sets of four hoist units suitable for a marine environment. These hoists were to be suspended from temporary scaffold structures fixed to two separate motorised floating pontoons. As part of an innovative approach to a complex challenge, the hoist-mounted pontoons would serve to locate special horseshoe-shaped reinforcing concrete collars either side of one of the bridge piers at high tide, prior to joining the collar halves together above the water with connection pins. Finally, the collar halves would require lowering to the river estuary bed for permanent fixing to the piers with concrete at low tide, thus providing the necessary reinforcement.

To establish the optimal package of hire equipment, as well as site installation, load testing and additional technical support services, Hoist & Winch consulted extensively with both the motorised pontoon designers and installation personnel responsible for lowering the special concrete collars into position.

After reviewing all the information from project stakeholders, Hoist & Winch subsequently proposed eight JDN top-hook suspension air-powered hoist. Each of these 3t swl (safe working load) hoists featured its own heavy-duty steel lubricator coupled with appropriately sized air supply hoses. The two sets of four hoists units would be operated from their own individually connected, heavy-duty (brass) two-button pendant control.

In order to monitor the load applied to each hoist unit and assist with delivering a balanced collar lowering procedure, Hoist & Winch also provided eight telemetry load cells of bow-shackle design. These load cells served to connect each hoist unit to its local scaffold anchor support position, transmitting individual hoist load data via radio signal to a central laptop display. Armed with this data, the appointed person directing lifting operations could instruct each hoist operator accordingly to ensure the load was evenly distributed between each set of four hoists and that each collar was lowered into position while remaining level.

Prior to commencing the process of installing and lowering the concrete collars, Hoist & Winch carried out the installation of the eight air-powered hoist units. This work included pre-use inspection, static load/deflection testing, and LOLER (Lifting Operations and Lifting Equipment Regulations) certification of the temporary scaffold structure and complete hoisting system.

Hoist & Winch also provided technical consultancy as part of the overall package, delivering guidance on important project areas such as lifting equipment legislation, lifting operation planning and management, and specification and procurement of the portable diesel-powered air compressors to power the hoist units. In addition, the company delivered full handover training for operators.

Both the specialist marine subcontractor and end client were extremely pleased with the final outcome, which saw the successful installation of two sets of trial pier-reinforcing concrete collars to the viaduct as part of a safe and controlled process.

18/09/2024

Hoist & Winch is pillar of support in overhead crane project.

The design and installation by Hoist & Winch Ltd of replacement end carriages for two overhead cranes reached its conclusion recently with the end user expressing complete satisfaction in the outcome. Previously, the 2-ton swl (safe working load) manual overhead cranes were suffering from potentially dangerous crabbing problems due to the original design of the end carriages. Hoist & Winch thus had a responsibility to work expediently and professionally, with the aim of bringing this concerning issue to a safe resolution.

13/08/2024

The world’s largest producer of spirits is now benefiting from a turnkey package of three Italkrane ATEX-rated electric chain hoists supplied by Hoist & Winch Ltd. Operational within a new extension of the Scotland-based distillery, the 2-ton swl (safe working load) hoists raise and lower sealed vessel lids and baskets containing raw materials used in the production of gin.

Among the challenges of this demanding project was a restriction in the overall height of the new building due to local planning laws. In turn, only limited headroom is available for lifting operations over the vessels. Critical for the application, therefore, was the specification by Hoist & Winch of Italkrane YY series electric chain hoists featuring a low-headroom design. The ATEX specification of the hoists is necessary due to the vapours and fumes produced in the manufacture of alcohol-based products.

View more recent case studies at: https://www.hoistandwinch.co.uk/news/category/case-studies

14/05/2024

When Britain’s largest working siege machine returned to Warwick Castle recently to form the centrepiece of a new and daring action-packed show - The Legend of the Trebuchet - the castle needed a way to provide the correct tensioning for this monster of ancient and medieval warfare. Hearing the call to arms, Hoist & Winch duly supplied a class-leading Hadef electric winch offering 1500 Kg pulling force (safe working load) with supporting frame and foundations.
https://www.hoistandwinch.co.uk/news/post/warwick-castle-trebuchet-electric-winch

28/02/2024

The recent supply by Hoist & Winch of a bespoke electric-powered winch to a UK building products company is allowing the safe and smooth lifting and lowering of a large telescopic export chute that loads heavy-goods vehicles (HGVs) with a media byproduct from the customer’s production process. Importantly, raising and descending takes place in a level and precise position thanks to adjustable turn-buckle jacking screws.
https://www.hoistandwinch.co.uk/news/post/export-chute-electric-winch

06/12/2023

Among many notable recent successes, Hoist & Winch Ltd has come to the assistance of a large UK plant rental company with a very specific request. The company wanted a bespoke electric-powered winch lifting system to raise and lower large vinyl-type sheets in a purpose-built ‘wet area’. With no challenge too demanding, Hoist & Winch stepped up to the task.

At the heart of the Hoist & Winch system are four floor-mounted Yale RPE 400V three-phase winches offering 150kg swl (safe working load) and 20 Pfaff roof-mounted diverter pulleys coupled to four 12m long tubular spreader beams. Each winch raises and lowers one of the 12 m long spreader beams which attach to the vinyl sheet via load-bearing karabiner clips. Each vinyl sheet weighs approximately 60kg.

https://www.hoistandwinch.co.uk/news/post/electric-winch-lifting-system

13/11/2023

Bespoke UK manufactured 66t swl crane hook block, recently completed and now on its way to our Export customer.

Hoist & Winch Ltd

19/03/2026

14/11/2025

16/05/2025

16/05/2025

13/05/2025

18/09/2024

13/08/2024

14/05/2024

28/02/2024

06/12/2023

13/11/2023

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