Raj Process Equipments and Systems Pvt Ltd

Raj Process Equipments and Systems Pvt Ltd Manufacturers and Designers of Turnkey Process Plants and Systems Raj Process Equipments & Systems Pvt. Ltd.

delivers end-to-end process solutions from standalone equipment to complete turnkey plants. Core product lines include industrial dryers (spray, flash, rotary, fluid bed, paddle, tube bundle), evaporators (falling film, forced circulation, agitated thin film), high-performance mixers and blenders, boilers, and allied process equipment for chemical, pharma, food, dyes, minerals and fertilizer indus

tries. The company engineers complete plants for molasses- and grain-based distilleries, fuel ethanol and multi-pressure distillation with integrated evaporation and drying of effluents. Raj Process also offers turnkey Compressed Biogas (CBG) plants, including anaerobic digestion, biogas upgradation, compression and bottling, as well as Zero Liquid Discharge (ZLD) systems for challenging effluents such as spent wash, POME, textile and pharma wastewater. In advanced bioenergy, Raj supplies 2G ethanol plants for rice straw, bagasse, bamboo and other agri-residues, along with patented spent-wash dryer and potash recovery technologies that convert waste into high-value fertilizer. Integrated electrical and automation packages (MCC, PLC/SCADA, instrumentation) and an in-house R&D center with pilot plants support process optimization, scale-up and custom solutions for clients across India and worldwide.

Excited to share a new milestone for our team! ๐ŸŽ‰We are proud to have secured an order for a state-of-the-art Egg Liquid ...
24/04/2026

Excited to share a new milestone for our team! ๐ŸŽ‰

We are proud to have secured an order for a state-of-the-art Egg Liquid Processing Plant from Yojana Poultry Pvt. Ltd., a valued and forward-thinking customer.

This facility is designed to process up to 25,000 eggs per day, delivering pasteurized egg liquid with efficiency, scalability, and quality at its core.

A significant step forward in advancing modern egg processing solutions! ๐Ÿฅšโœจ

ZERO LIQUID DISCHARGE (ZLD)- Engineering Value from Every DropWater is not just a utility โ€” itโ€™s a strategic resource.At...
24/04/2026

ZERO LIQUID DISCHARGE (ZLD)- Engineering Value from Every Drop

Water is not just a utility โ€” itโ€™s a strategic resource.
At RAJ Process Equipment & Systems Pvt. Ltd., we go beyond wastewater treatment โ€” we engineer complete resource recovery systems that transform waste into value.
Zero Liquid Discharge (ZLD) is a closed-loop approach where:
โ€ข Water is recovered and reused
โ€ข Effluents are concentrated and converted into solids
โ€ข No liquid discharge leaves the plant
Our Core ZLD Technologies
๏ถ Multiple Effect Evaporator (MEE)
Efficient multi-stage evaporation system delivering high steam economy (up to ~1:6)

๏ถ Mechanical V***r Recompression (MVRE)
Next-generation evaporation with minimal external energy

๏ถ V***r Integration System
Maximizing energy recovery across the plant
๏ถ ATFD / Drying Systems
Final step for true ZLD
From Waste to Wealth โ€” Our Approach
We donโ€™t just treat wastewater โ€” we recover value:
โ€ข Water for reuse
โ€ข Salts & solids for disposal or reuse
โ€ข Energy via biogas (for high COD streams like POME)
โ€ข Value-added products like fertilizers or animal feed
Specialized ZLD Solutions: POME (Palm Oil Effluent)
Our engineered solutions convert high-organic effluent into:
๐Ÿ”ธ Biogas โ†’ Energy / CNG
๐Ÿ”ธ Concentrated solids โ†’ Fertilizer / Animal Feed
๐Ÿ”ธ Recovered water โ†’ Process reuse
A true circular economy model โ€” turning waste into revenue streams.
Industries We Serve
Chemicals & Fertilizers
Pharma & API
Textiles & Dyeing
Pulp & Paper
Food & Beverage
Automotive & Metals
Cement & Electronics
Why RAJ Process?
โœ”๏ธ 20+ years of engineering expertise
โœ”๏ธ Complete in-house manufacturing
โœ”๏ธ Energy-optimized & customized designs
โœ”๏ธ Proven ZLD installations across industries
โœ”๏ธ Turnkey ex*****on with lifecycle support
Engineering Sustainability into Every Drop
ZLD is not just compliance โ€” itโ€™s a competitive advantage.
With RAJ Process, you achieve:
โœ”๏ธ Lower OPEX
โœ”๏ธ Reduced environmental footprint
โœ”๏ธ Maximum resource recovery
โœ”๏ธ Future-ready operations

Letโ€™s build your next-generation ZLD plant.. For more info visit us at https://www.raj-process.com/latest-update/ZERO-LIQUID-DISCHARGE-ZLD-Engineering-Value-from-Every-Drop/11?utm_source=facebookpage

Paddle Dryer Expertise โ€” Efficient Drying, Sustainable ProcessingAt Raj Process, we engineer Paddle Dryers (Indirect Hea...
24/04/2026

Paddle Dryer Expertise โ€” Efficient Drying, Sustainable Processing

At Raj Process, we engineer Paddle Dryers (Indirect Heat Dryers) designed for efficient and uniform drying of sludge, slurry, and pasty materials. By leveraging indirect heat transfer, our systems ensure low energy consumption, minimal emissions, and superior product quality.

๐Ÿ”น Key Features of Our Paddle Dryers
High Thermal Efficiency โ€“ Hollow shafts and paddles maximize heat utilization, reducing steam or thermic fluid consumption.

Versatile Material Handling โ€“ Capable of drying industrial sludge, agro residues, chemicals, and food by-products with varying moisture content.

Closed & Controlled Operation โ€“ Dust-free, odor-controlled system ensures safe, compliant, and environmentally responsible performance.

Compact & Robust Design โ€“ Space-saving layout with heavy-duty construction for continuous, reliable industrial operation.

ร˜ Why Choose Raj Process?
20+ years of engineering excellence

In-house design & manufacturing capabilities

Proven installations across Chemical, Pharma, Food, Effluent Treatment, and more

Customized solutions tailored to material characteristics and process requirements

Energy-efficient, low-maintenance systems for long-term industrial performance

๐ŸŒฑ Paddle Dryer โ€” Efficient Drying, Sustainable Processing
From sludge volume reduction to resource recovery, Raj Process Paddle Dryers deliver reliable, energy-efficient, and environmentally responsible drying solutions.

Dry smarter. Save energy. Maximize recovery.

๐Ÿ‘‰ Contact Raj Process today to explore customized Paddle Dryer solutions for your industry.. For more info visit us at https://www.raj-process.com/latest-update/Paddle-Dryer-Expertise-Efficient-Drying-Sustainable-Processing/10?utm_source=facebookpage

๐ŸŒฑ Unlocking the Power of Carbon Credits with CBG Plants ๐ŸŒAt Raj Process, we are committed to building a cleaner and more...
24/04/2026

๐ŸŒฑ Unlocking the Power of Carbon Credits with CBG Plants ๐ŸŒ

At Raj Process, we are committed to building a cleaner and more sustainable future through advanced Compressed Biogas (CBG) plants.

๐ŸŒŸ Did You Know?
CBG plants not only convert organic waste into clean fuel but also significantly reduce greenhouse gas emissions โ€” creating valuable Carbon Credits in the process.

โ™ป๏ธ How It Works
โœ”๏ธ Agricultural & organic waste is converted into biogas

โœ”๏ธ Methane emissions are captured and utilized

โœ”๏ธ Fossil fuel dependency is reduced

โœ”๏ธ Verified carbon emission reductions generate Carbon Credits

๐Ÿ’ฐ Why Carbon Credits Matter
๐Ÿ“ˆ Additional revenue stream for plant owners

โšก Faster ROI on CBG projects

๐ŸŒ Contribution to global climate goals

โœ… Strong ESG compliance for businesses

With rising global focus on sustainability, carbon credits are becoming a strategic asset โ€” not just an environmental benefit.

๐Ÿ”น Why Partner with Raj Process?
We donโ€™t just deliver CBG plants โ€” we help our clients build profitable, future-ready green energy projects by combining:

Advanced process technology

Complete EPC solutions

End-to-end project support

Expertise in carbon credit documentation

๐ŸŒ Turning Waste into Wealth
At Raj Process, we believe in transforming waste into wealth and carbon into opportunity. Together, we can drive sustainability while ensuring profitability.

๐Ÿ‘‰ Contact us today to explore your CBG project.. For more info visit us at https://www.raj-process.com/latest-update/Unlocking-the-Power-of-Carbon-Credits-with-CBG-Plants/9?utm_source=facebookpage

23/04/2026

Weโ€™re pleased to share the presentation video of Mr. Binu Panickar, Vice President โ€“ Sales & Marketing at Raj Process Equipments and Systems Pvt. Ltd., from Africa Sugar 2026 held in Nairobi, Kenya.
In this session, he explores:
Circular Economy in Distilleries: Converting Vinasse into Bio-Potash and Biogas
The presentation highlights practical and scalable approaches to transforming distillery waste into valuable resourcesโ€”enhancing sustainability, reducing environmental impact, and strengthening circular economy models within the sugar and ethanol industry.
๐ŸŽฅ Watch the full presentation to gain insights into:
โ€ข Converting vinasse into bio-potash and biogas
โ€ข Creating additional revenue streams from waste
โ€ข Improving operational efficiency and sustainability
A big thank you to everyone who attended and engaged with us at Africa Sugar 2026. Weโ€™re excited to continue driving innovation and value creation in the industry.


https://youtu.be/hE82esnONOk?si=hfVnV31O-jvUYg26

๐ŸŒ Happy Earth Day from Raj ProcessEvery process we engineer, every system we build โ€” carries a responsibility beyond the...
22/04/2026

๐ŸŒ Happy Earth Day from Raj Process

Every process we engineer, every system we build โ€” carries a responsibility beyond the plant boundary.

A responsibility to the planet.

At Raj Process, sustainability isn't a tagline โ€” it's embedded in every thermal design, every ZLD system, every energy recovery solution we deliver.

๐ŸŒฑ Zero Liquid Discharge โ€” because every drop matters. โ™ป๏ธ Energy-Efficient Dryers & Heat Exchangers โ€” because wasted energy is a cost the Earth pays. ๐ŸŒฟ CBG & Bioenergy Solutions โ€” because the future runs on clean fuel. ๐Ÿ’ง Effluent Treatment Systems โ€” because clean water is non-negotiable.

For 25+ years, we have partnered with industries to process better, waste less, and operate cleaner.

The Earth gives. Let's give back โ€” through smarter engineering.

๐ŸŒ This Earth Day, let's commit to processes that protect the planet โ€” one plant at a time.

โ€” Team Raj Process







17/04/2026

We at Raj Clean Energy are pleased to share a significant milestoneโ€”our successful agreement with Bajel Projects Ltd. for the supply of Compressed Biogas (CBG).

In the midst of the ongoing global war crisis, we truly appreciate the forward-looking step taken by Bajel Projects Ltd. toward strengthening Aatmanirbhar Bharat and promoting sustainable, indigenous energy solutions.

This collaboration reflects our shared commitment to cleaner fuels and a more resilient energy future.

We extend our sincere thanks to the Bajel teamโ€”Mr.Raghu Karegaonkar Mr. Yogesh Niljikar, Mr. sudhakar garud, Mr. mukul gupta โ€”for their trust and support.

A special acknowledgment to our Raj Clean Energy teamโ€” Tejas Pise, Rohit Pawar, and Nilesh Patilโ€”for their dedication in making this partnership possible.

We look forward to a successful and impactful journey ahead.

Thank you for visiting us at Africa Sugar 2026! We were delighted to welcome industry leaders, partners, and innovators...
16/04/2026

Thank you for visiting us at Africa Sugar 2026!
We were delighted to welcome industry leaders, partners, and innovators to our stall and share the way Raj Process Equipments and Systems Pvt. Ltd. is driving efficiency, sustainability, and value recovery in the sugar and allied industries.

From distillery and ethanol plants to biogas, ZLD, evaporation, drying, and turnkey process solutions โ€” we remain committed to supporting long-term growth and innovation across Africa and beyond.

๐Ÿ“ Stall N5
๐Ÿ“… 14โ€“15 April 2026
๐Ÿ“Œ Villa Rosa Kempinski, Nairobi, Kenya

Together, letโ€™s shape the future of process engineering in the sugar industry.

Turn Waste into Wealth with CBG & Carbon CreditsThe future of energy is not just renewable โ€” itโ€™s profitable.At Raj Proc...
15/04/2026

Turn Waste into Wealth with CBG & Carbon Credits

The future of energy is not just renewable โ€” itโ€™s profitable.

At Raj Process, we design and deliver high-performance Compressed Biogas (CBG) Plants that donโ€™t just produce clean fuel โ€” they generate additional income through Carbon Credits.
๐Ÿ’ฐ ๐–๐ก๐ฒ ๐ˆ๐ง๐ฏ๐ž๐ฌ๐ญ ๐ข๐ง ๐š ๐‚๐๐† ๐๐ฅ๐š๐ง๐ญ ๐“๐จ๐๐š๐ฒ?

โœ… Assured demand under SATAT & clean fuel policies

โœ… Strong IRR with multiple revenue streams

โœ… Carbon Credit income from methane reduction

โœ… Government support & sustainability incentives

โœ… Long-term fuel supply agreements

Methane Capture = Carbon Credits = Extra Revenue

Every ton of methane captured means:

Measurable carbon reduction

Monetizable carbon credits

Higher ROI and stronger ESG positioning

With rising global carbon prices, early adopters of CBG projects are securing long-term financial advantages.

๐–๐ก๐ฒ ๐‚๐ก๐จ๐จ๐ฌ๐ž ๐‘๐š๐ฃ ๐๐ซ๐จ๐œ๐ž๐ฌ๐ฌ?

We provide:

๐Ÿ”น Complete EPC solutions

๐Ÿ”น Advanced process technology

๐Ÿ”น End-to-end project support

๐Ÿ”น Assistance in carbon credit documentation

The Right Time to Invest
If youโ€™re planning to invest in clean energy, this is the right time.
Turn waste into wealth โ€” with Raj Process CBG Plants.
For more info visit us at https://www.raj-process.com/latest-update/Turn-Waste-into-Wealth-with-CBG-Carbon-Credits/8?utm_source=facebookpage

Raj Process Equipments and Systems Pvt. Ltd. Secures Prestigious Turnkey Order from Dalmia Bharat Sugar & Industries Lim...
13/04/2026

Raj Process Equipments and Systems Pvt. Ltd. Secures Prestigious Turnkey Order from Dalmia Bharat Sugar & Industries Limited and Industries Ltd. for Kolhapur Unit

Pune, Maharashtra โ€” Raj Process Equipments and Systems Pvt. Ltd. is proud to announce that it has been awarded a prestigious turnkey project by Dalmia Bharat Sugar and Industries Ltd. for its Kolhapur unit.

Under this order, Raj Process will undertake the design, supply, installation, and commissioning of its patented technologies, including a Zero Liquid Discharge (ZLD) system and a Compressed Biogas (CBG) unit.

This project marks another significant milestone in Raj Processโ€™s journey of delivering sustainable and innovative process solutions to the sugar and distillery industry. It also highlights the increasing industry focus on compressed biogas as a fast-emerging, clean, and sustainable energy solution.

The project involves the treatment of 800 mยณ/day of raw spent wash generated from a C-molasses-based distillery, with conversion into approximately 13 tons per day of compressed biogas using advanced gas upgradation technologies.

The post-biomethanation treatment system will include:

โœ…Degasser

โœ…Multiple Effect Evaporator (MEE)

โœ…Ammonia Stripper

โœ…Spray Dryer

Key technologies involved in the project include:

โœ…Biodigesters

โœ…Compressed Biogas Systems

โœ…Multiple Effect Evaporation

โœ… Spray Drying

Raj Process extends its sincere gratitude to Mr. Pankaj Rastogi, CEO & Whole-Time Director, and the entire team at Dalmia Bharat Sugar and Industries Ltd. for their trust and confidence in Raj Processโ€™s technology and ex*****on capabilities.

This order further reinforces Raj Processโ€™s commitment to supporting the industry with reliable, environmentally responsible, and future-ready process solutions.

Dalmia Bharat Group

We are pleased to share that Mr. Binu Panickar, Vice President โ€“ Sales & Marketing, Raj Process Equipments and Systems P...
12/04/2026

We are pleased to share that Mr. Binu Panickar, Vice President โ€“ Sales & Marketing, Raj Process Equipments and Systems Pvt. Ltd., will be speaking at Africa Sugar 2026 in Nairobi, Kenya.

He will be presenting on:

Circular Economy in Distilleries: Converting Vinasse into Bio-Potash and Biogas

This session will highlight how distilleries can transform waste streams into valuable products, improve sustainability, and create stronger circular economy models through innovative process solutions.

๐Ÿ“… 15 April 2026
๐Ÿ•’ 2:55 PM
๐Ÿ“ Villa Rosa Kempinski, Nairobi, Kenya

We invite industry professionals, partners, and stakeholders to join the session and explore practical pathways for value creation in the sugar and ethanol industry.

We look forward to meeting you at Africa Sugar 2026.

We are pleased to share that RAJ PROCESS EQUIPMENTS AND SYSTEMS PRIVATE LIMITED will be participating at Africa Sugar 20...
11/04/2026

We are pleased to share that RAJ PROCESS EQUIPMENTS AND SYSTEMS PRIVATE LIMITED will be participating at Africa Sugar 2026 in Nairobi, Kenya.

Join us at Stall N5 on 14โ€“15 April 2026 at Villa Rosa Kempinski to explore how Raj Process is supporting the sugar and allied industries with advanced process engineering and turnkey solutions.

From distillery and ethanol plants to biogas, ZLD, evaporation, drying, and integrated sustainability solutions, we continue to work with industries looking for efficiency, value recovery, and long-term growth.

We look forward to connecting with industry leaders, partners, and innovators from across Africa and beyond.

๐Ÿ“ Visit us at Stall N5
๐Ÿ“… 14โ€“15 April 2026
๐Ÿ“Œ Villa Rosa Kempinski, Nairobi, Kenya

Letโ€™s connect and discuss the future of process innovation in the sugar industry.

Address

14th Floor Sadanand Business Centre
Baner Pune

Opening Hours

Monday 9am - 6pm
Tuesday 9am - 6pm
Wednesday 9am - 6pm
Thursday 9am - 6pm
Friday 9am - 6pm
Saturday 9am - 6pm

Telephone

+919860001144

Website

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