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MEP Tech Talks
Your hub for Mechanical (fire fighting and HVAC), Electrical & Plumbing insights ⚙️
Sharing real-world MEP concepts, project tips and industry updates.

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💧 Cooling Tower Make-Up Water Line CalculationThe make-up water line supplies fresh water to the cooling tower to replac...
18/08/2026

💧 Cooling Tower Make-Up Water Line Calculation

The make-up water line supplies fresh water to the cooling tower to replace water lost through evaporation, blowdown and drift.

📐 Make-Up Water Formula

Make-Up Water = Evaporation Loss + Blowdown Loss + Drift Loss

🔢 Example

💨 Evaporation Loss = 2.0 m³/h

💧 Blowdown = 0.5 m³/h

🌫️ Drift Loss = 0.02 m³/h

Make-Up Water = 2.0 + 0.5 + 0.02

👉 Make-Up Water = 2.52 m³/h

🚰 Make-Up Line Sizing

After calculating the required flow, select the pipe size based on:

💧 Required flow rate

📏 Allowable velocity

📉 Pressure loss

🔧 Available supply pressure

⚙️ Float/level control valve capacity

📌 Important: The make-up line should be sized for the required peak make-up flow and should maintain reliable tower basin level under operating conditions.

🎯 Caption

💧🏭 Cooling Tower Make-Up Water Line Calculation – How Much Fresh Water Does a Cooling Tower Need? 🌡️

💨 Evaporation = 2.0 m³/h

💧 Blowdown = 0.5 m³/h

🌫️ Drift = 0.02 m³/h

🚰 Make-Up Water = 2.52 m³/h

📐 Make-Up = Evaporation + Blowdown + Drift

📌 Save this formula for your next HVAC & MEP calculation! 🚀

💧 Cooling Tower Blowdown CalculationBlowdown is the controlled removal of concentrated water from the cooling tower to m...
18/08/2026

💧 Cooling Tower Blowdown Calculation

Blowdown is the controlled removal of concentrated water from the cooling tower to maintain acceptable TDS/concentration cycles.

📐 Formula

Blowdown (B) = Evaporation Loss (E) ÷ (COC − 1)

Where:

💧 B = Blowdown rate

💨 E = Evaporation loss

🔄 COC = Cycles of Concentration

🔢 Example

Evaporation Loss = 2 m³/h
COC = 5

B = 2 ÷ (5 − 1)

👉 Blowdown = 0.5 m³/h

🎯 Caption

💧⚙️ Cooling Tower Blowdown Calculation – How Much Water Should Be Discharged? 🌡️

💦 Blowdown helps control TDS and dissolved minerals.

🔄 Higher COC generally means lower blowdown for the same evaporation rate.

📐 Blowdown = Evaporation Loss ÷ (COC − 1)

🏭 Correct blowdown helps improve water efficiency and cooling tower performance.

📌 Save this formula for your next HVAC/MEP calculation! 🚀

💧 Cooling Tower Water Flow Calculation📐 FormulaWater Flow (m³/h) = Cooling Load (kW) × 0.86 ÷ Range (°C)Where:🔥 Cooling ...
18/08/2026

💧 Cooling Tower Water Flow Calculation

📐 Formula

Water Flow (m³/h) = Cooling Load (kW) × 0.86 ÷ Range (°C)

Where:

🔥 Cooling Load = Heat rejection in kW

🌡️ Range = Hot Water Inlet − Cold Water Outlet (°C)

💧 0.86 = Conversion factor

🔢 Example

Cooling Load = 1,000 kW
Cooling Tower Range = 5°C

Water Flow = 1,000 × 0.86 ÷ 5

👉 Water Flow = 172 m³/h

🎯 Caption

💧🏭 Cooling Tower Water Flow Calculation – A Must-Know HVAC Formula! 🌡️

🔥 Cooling Load = 1,000 kW

🌡️ Range = 5°C

💧 Required Water Flow = 172 m³/h

📐 Correct flow calculation is important for Cooling Tower Selection, Pump Sizing & HVAC System Performance.

📌 Save this formula for your next MEP calculation! 🚀

💧 Cooling Tower Pump Flow & Head Calculation1️⃣ Pump Flow RateFor a cooling-water system:Pump Flow (m³/h) = Cooling Load...
18/08/2026

💧 Cooling Tower Pump Flow & Head Calculation

1️⃣ Pump Flow Rate

For a cooling-water system:

Pump Flow (m³/h) = Cooling Load (kW) ÷ [4.186 × ΔT] × 3.6

Where:

🔥 Cooling Load = kW

🌡️ ΔT = Cooling Tower Range (°C)

💧 4.186 = Specific heat of water (kJ/kg·°C)

Example:
Cooling Load = 1,000 kW
Range = 5°C

Flow ≈ 171.6 m³/h

2️⃣ Pump Head

Total Pump Head = Static Head + Friction Loss + Equipment Loss + Required Residual Head

Include losses through:

🏗️ Piping

🔧 Valves & fittings

💧 Cooling tower

❄️ Heat exchanger/chiller

📏 Elevation difference

🎯 Caption

💧⚡ Cooling Tower Pump Flow & Head Calculation – Essential for HVAC Design! 🏭

📐 Correct pump flow ensures the required cooling-water circulation, while accurate head calculation ensures the pump can overcome the complete system resistance.

🔥 Flow = Cooling Load ÷ (4.186 × Range) × 3.6

🛠️ Head = Static Head + Friction Loss + Equipment Loss + Required Residual Head

📌 Save this formula for your next MEP/HVAC project!

🌡️ Cooling Tower Range CalculationCooling Tower Range = Hot Water Inlet Temperature − Cold Water Outlet Temperature🔢 Exa...
18/08/2026

🌡️ Cooling Tower Range Calculation

Cooling Tower Range = Hot Water Inlet Temperature − Cold Water Outlet Temperature

🔢 Example:

🔥 Hot Water Inlet = 37°C
❄️ Cold Water Outlet = 32°C

Range = 37 − 32 = 5°C

👉 Cooling Tower Range = 5°C

📌 Remember:

🌡️ Range = Heat removed from the circulating water.

💧 Approach = Cold Water Outlet Temperature − Ambient Wet-Bulb Temperature.

🎯 Caption

🔥💧 Cooling Tower Range Calculation – A Simple HVAC Formula You Must Know! 🌡️

🔥 Hot Water Inlet = 37°C

❄️ Cold Water Outlet = 32°C

📐 Range = 37 − 32 = 5°C

⚙️ Range is an important parameter for Cooling Tower Selection & Performance.

🔥💧 Cooling Tower Capacity Calculation – How Much Heat Can Your Cooling Tower Handle? 🌡️🏭📐 Cooling Tower Capacity (kW) = ...
18/08/2026

🔥💧 Cooling Tower Capacity Calculation – How Much Heat Can Your Cooling Tower Handle? 🌡️🏭

📐 Cooling Tower Capacity (kW) = Water Flow (kg/s) × Cp × Range (°C)

Where:
💧 Water Flow = Cooling water flow rate
🌡️ Range = Hot Water Inlet Temp − Cold Water Outlet Temp
⚙️ Cp = Specific heat of water ≈ 4.186 kJ/kg·°C

✅ Accurate capacity calculation helps with cooling tower selection, HVAC design, and system performance.

📌 Save this formula for your next MEP calculation! 🚀

🔥❄️ CHILLER HEAT REJECTION CALCULATION📌 Formula:Heat Rejection = Cooling Capacity + Chiller Power Input🧮 Example:Cooling...
18/08/2026

🔥❄️ CHILLER HEAT REJECTION CALCULATION

📌 Formula:
Heat Rejection = Cooling Capacity + Chiller Power Input

🧮 Example:
Cooling Capacity = 1000 kW
Chiller Power Input = 200 kW

➡️ Heat Rejection = 1000 + 200
= 1200 kW

🔄 In TR:
1200 ÷ 3.517 = 341 TR approx.

💡 The condenser system must reject approximately 1200 kW of heat.

Follow The MEP Junction for more MEP calculations & practical knowledge! 🔧🏢

❄️ CHILLER SELECTION CALCULATION🏢 Step 1: Calculate Cooling CapacityBuilding Cooling Load = 1000 kWAdd 10% Design Margin...
18/08/2026

❄️ CHILLER SELECTION CALCULATION

🏢 Step 1: Calculate Cooling Capacity
Building Cooling Load = 1000 kW

Add 10% Design Margin:

Required Capacity = 1000 × 1.10
= 1100 kW

🔄 Step 2: Convert to TR

TR = 1100 ÷ 3.517
= 313 TR

⚙️ Step 3: Select Chiller

Select a standard chiller size of approximately 320 TR.

💡 Tip: Always consider design margin, operating conditions, efficiency, redundancy and manufacturer performance data before final selection.

Follow The MEP Junction for more MEP calculations & practical knowledge! 🔧❄️

💧 Condenser Water Flow Rate Calculation🔥 Formula:Q = Heat Rejection ÷ (ρ × Cp × ΔT)📌 Example:Heat Rejection = 1200 kWCon...
18/08/2026

💧 Condenser Water Flow Rate Calculation

🔥 Formula:
Q = Heat Rejection ÷ (ρ × Cp × ΔT)

📌 Example:
Heat Rejection = 1200 kW
Condenser Water ΔT = 5°C
ρ = 1000 kg/m³
Cp = 4.186 kJ/kg·°C

🧮 Q = 1200 ÷ (1000 × 4.186 × 5)
Q = 0.05735 m³/s

➡️ Flow Rate = 0.05735 × 3600
= 206.5 m³/hr

💡 So, the required condenser water flow is approximately 206.5 m³/hr. 💧❄️

Follow The MEP Junction for more MEP calculations & practical knowledge! 🔧

❄️ Chilled Water kW/TR Calculation!Want to check your chiller efficiency? 🔍📌 Formula:kW/TR = Chiller Power Input ÷ Cooli...
18/08/2026

❄️ Chilled Water kW/TR Calculation!

Want to check your chiller efficiency? 🔍

📌 Formula:
kW/TR = Chiller Power Input ÷ Cooling Capacity

🧮 Example:
Power Input = 550 kW
Cooling Capacity = 500 TR

➡️ kW/TR = 550 ÷ 500 = 1.10 kW/TR

💡 Lower kW/TR = Better Chiller Efficiency! ⚡❄️

Follow for more MEP Calculations & Practical Knowledge! 🔧🏢

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