Kerone

Kerone KERONE now renowned name in serving specialized need of customers with best quality and economical p Elect. Kerone serves variety of industries.

KERONE is India’s premier organization involved in design & manufacturing of Customized Heating systems, Plants, Automation Systems and accessories. The company has a complete design and manufacturing facility. A well-equipped laboratory for conducting technical feasibility studies on various materials is also situated. Continuous R & D efforts keep Kerone in step with the latest technology in the

Heating field. Kerone has the unique advantage of having own source for manufacturing variety of heating sources such as
IR Quartz emitters
» Short-wave IR emitters, medium-wave IR emitters, medium-wave twin tube IR Emitters.
» Gold coated emitters, White reflective coated emitters, and Black coated emitters.
» Radiant Panels in Metal & Ceramic embedded. Air Heaters
» Resistive Heating elements with SS/Incoloy sheathing.
» Open coil Heating elements.
» Cartridge Heating elements.
» Immerse Heating Elements.
» Ceramic Band Heaters. Gas IR MFB Burners
» Sintered Mat Gas IR Burners.
» Ceramic Tiles Gas IR Burners. Among them: -
» Paint baking, Powder coat curing.
» Paper drying / coating drying.
» Paper conversion, printing ink drying in sheet fed offset machines.
» Curing of coating on moulds, adhesive drying.
» Predrying of dyed fabrics, heating of PET performs, thermoforming and many more applications.
» PVC Preheating and Embossing.
» Microwave/RF Dryers.
» Rubber Curing
» Textile coating & Processing.
» Vacuum Heating Equipments.
» Oil & Gas Industries.
» Food Processing.
» Pharma Industries.

🌍 GLOBAL AUTOMOTIVE ENGINEERING | KERONE VENDOR QUALIFICATION & LIVE SITE ASSESSMENTWe were pleased to facilitate a vend...
29/08/2026

🌍 GLOBAL AUTOMOTIVE ENGINEERING | KERONE VENDOR QUALIFICATION & LIVE SITE ASSESSMENT

We were pleased to facilitate a vendor qualification and technical assessment by an esteemed global automotive industry major at one of our valued client facilities, enabling direct evaluation of KERONE’s engineering and equipment under actual industrial operating conditions.

The visit covered process performance, thermal uniformity, equipment reliability, automation & control architecture, safety systems, manufacturing quality, maintainability and lifecycle engineering support.

For global automotive applications, qualification goes beyond documentation—the ability to demonstrate engineered systems operating reliably at an industrial site provides the strongest validation of design and ex*****on capability.

We sincerely thank our client for facilitating the visit and the visiting technical team for the constructive engineering interaction.

KERONE | Engineering Value. Delivering Excellence.

📧 [email protected] | 📱 +91 84258 61947
🌐 www.kerone.com⁠

🔥 1–1.5 TPH CONTAINERISED BIOCHAR KILN | CFD-ENGINEERED CONTINUOUS PYROLYSIS15% Biomass M.C. | 750–900°C | ~850°C Flame ...
29/08/2026

🔥 1–1.5 TPH CONTAINERISED BIOCHAR KILN | CFD-ENGINEERED CONTINUOUS PYROLYSIS
15% Biomass M.C. | 750–900°C | ~850°C Flame Zone | Continuous 24/7 Operation

KERONE’s transportable biochar platform is engineered around a continuous twin-trough pyrolysis architecture, combining controlled solids transport, staged combustion and thermal recirculation within a compact containerised footprint. The underlying design incorporates an internal auger arrangement, secondary/tertiary air distribution and downstream biochar cooling.

Process architecture:

Biomass Feed → Metered/Air-Locked Feeding → Auger Pyrolysis Trough → Volatile Liberation → ~850°C Flame Zone → Controlled Secondary + Tertiary Air Combustion → Flue-Gas Cleaning → Heat Recovery
↓
Carbonised Solids → Biochar Cooling Screw → Controlled Discharge

The engineering differentiator is the gas–solid–thermal interaction. Pyrolysis volatiles released from the biomass are combusted above the trough, generating radiant/process heat back toward the biomass bed. The design basis specifically incorporates an approximately 850°C flame environment, water-spray/thermocouple temperature control and a dedicated cooling screw.

CFD + THERMODYNAMIC ENGINEERING

CFD modelling evaluates temperature distribution, recirculation zones, secondary/tertiary-air pe*******on and velocity fields; the design study includes ~10 m/s secondary-air injection together with tertiary-air distribution.

This allows engineering around what really controls biochar production:

Heat Flux × Residence Time × Oxygen Potential × Volatile Combustion × Feed Moisture × Carbonisation Temperature

The result is not simply a kiln—it is a transportable thermochemical conversion platform designed around heat recovery, process-gas utilisation, controlled carbonisation and continuous solids handling.

Question for the biochar industry:

Can modular, CFD-engineered containerised pyrolysis become the fastest route from distributed biomass residues to commercially scalable carbon removal?

📧 [email protected] | 📱 +91 84258 61947
🌐 www.kerone.com⁠ | www.keronebiochar.com

🌟 PROUDLY WELCOMING PROF. ARUN S. MUJUMDARAIMHHA, KERONE & KRDC are honored to welcome Prof. Arun S. Mujumdar as an este...
27/08/2026

🌟 PROUDLY WELCOMING PROF. ARUN S. MUJUMDAR

AIMHHA, KERONE & KRDC are honored to welcome Prof. Arun S. Mujumdar as an esteemed Mentor & Advisor.

A visionary scholar, global thought leader, and renowned industry–academia bridge builder, Prof. Mujumdar has dedicated more than five decades to advancing drying technology, transport phenomena, engineering research, and industrial innovation.

🔬 A Legacy of Global Research & Excellence

* 50+ PhD scholars mentored
* 550+ peer-reviewed articles
* 60+ books edited, including Handbook of Industrial Drying
* ~50,000 citations
* h-index of 90
* Founder, International Drying Symposium (IDS)
* Editor-in-Chief, Drying Technology – An International Journal

His lifelong commitment to translating fundamental science into industrial impact through collaboration, innovation, and global partnerships aligns strongly with our vision for a sustainable and technology-driven future.

🤝 Together, let’s drive research. Enable innovation. Create real-world impact.

A warm welcome to Prof. Arun S. Mujumdar!

🌐 www.aimhha.org
🌐 www.kerone.com
🌐 www.keroneresearch.com

🔥 THE SCIENCE OF ROTARY CALCINATIONTransforming Raw Minerals into Engineered MaterialsRotary calcination is a controlled...
27/08/2026

🔥 THE SCIENCE OF ROTARY CALCINATION

Transforming Raw Minerals into Engineered Materials

Rotary calcination is a controlled thermal treatment process used to drive decomposition, phase transformation, moisture removal and structural modification in minerals and industrial materials.

⚙️ How It Works

Feed Material → Controlled Feeding → Preheating → Rotary Calcination → Cooling → Product Recovery

Inside the rotary kiln, material moves continuously through a heated rotating chamber while carefully controlled temperature, residence time, rotation speed and atmosphere determine the final product characteristics.

🌡️ Typical Thermal Phenomena

* Dehydration and removal of bound moisture
* Decomposition of carbonates and hydroxides
* Removal of volatile components
* Crystal and phase transformations
* Development of desired porosity and reactivity
* Controlled oxidation or reduction reactions

🔬 Key Process Parameters

Temperature + Residence Time + Heat Transfer + Atmosphere + Material Movement = Product Quality

Rotary calcination is not simply about heating. It is about creating the right thermal history for the material.

🏭 Applications

✓ Limestone & Dolomite
✓ Gypsum
✓ Kaolin & Clay Minerals
✓ Alumina & Mineral Processing
✓ Catalyst Materials
✓ Metal Oxides
✓ Advanced Ceramics
✓ Battery & Specialty Materials

♻️ Engineering the Thermal Process

KERONE develops customized thermal processing solutions combining rotary equipment, controlled heating, heat recovery and process optimization to meet specific material and production requirements.

KERONE — Engineering Heat. Enabling Transformation.

🌐 www.kerone.com
📧 [email protected]
📱 +91 84258 61947

🌊 Turning Wet Seaweed Residue into Circular Value — Continuous Hydrothermal Liquefaction (HTL)KERONE is engineering a co...
26/08/2026

🌊 Turning Wet Seaweed Residue into Circular Value — Continuous Hydrothermal Liquefaction (HTL)

KERONE is engineering a continuous HTL platform for Sargassum / seaweed cascade biorefineries, designed to process the high-moisture residual stream directly — without energy-intensive pre-drying. The current design basis is 20 TPD wet feed (~833 kg/h) at approximately 85% moisture / 15% solids.

⚙️ Process Architecture

Wet Seaweed Residue → Screening/Maceration → Slurry Conditioning → High-Pressure Pumping → Feed/Effluent Heat Recovery → Thermal-Oil Trim Heating → Continuous HTL Reactor → Controlled Pressure Let-down → Multiphase Separation → Bio-Crude + Biochar + Aqueous Phase + Process Gas

The core continuous reactor is engineered around 300–350°C operating temperature, 150–200 bar pressure and ~30-minute residence time, with a 250-bar design pressure and SS316L/chloride-resistant wetted construction for the challenging marine feed environment.

A key engineering element is feed-effluent heat recovery: the current concept targets approximately 45% heat recovery, reducing the external thermal-oil duty required to reach HTL reaction conditions.

♻️ One Wet Feedstock. Multiple Value Streams.

The design case indicates approximately 15–18% bio-crude, 40–50% biochar and 8–12% process gas on dry-solids basis, alongside a substantial nutrient-containing aqueous phase. Actual yields remain feedstock-dependent and require pilot validation.

The engineering proposition is simple but powerful:

Don’t spend energy removing water before conversion. Engineer the process to use water as the reaction medium.

That opens an interesting pathway for integrating seaweed extraction + HTL + product recovery + heat integration into a true cascade biorefinery.

📧 [email protected]
🌐 www.kerone.com | www.keroneresearch.com
📱 +91 84258 61947

🌐 WELCOME DR. PANKAJ B. PATHARE TO AIMHHAAIMHHA is pleased to welcome Dr. Pankaj B. Pathare, Sultan Qaboos University, O...
25/08/2026

🌐 WELCOME DR. PANKAJ B. PATHARE TO AIMHHA

AIMHHA is pleased to welcome Dr. Pankaj B. Pathare, Sultan Qaboos University, Oman, as a valued member of the Scientific Advisory Committee and Publications Committee.

With extensive academic and research expertise in food engineering, postharvest technology, drying technologies, food processing, and sustainable food systems, Dr. Pathare brings valuable knowledge to AIMHHA’s growing research and innovation ecosystem.

🔬 His contribution will support:

• Research & innovation in emerging food-processing technologies
• Scientific knowledge development and dissemination
• High-quality technical and scientific publications
• Sustainable technology development
• Stronger academia–industry collaboration
• International research and professional exchange

Dr. Pathare also serves as the Academic Advisor of KRDC, providing academic leadership and strategic guidance for research initiatives, innovation, and industry–academia collaboration.

🤝 Together, AIMHHA and its expert community continue to advance microwave heating, high-frequency applications, sustainable processing, and next-generation industrial technologies.

Welcome to the AIMHHA family, Dr. Pankaj B. Pathare!

🌐 www.aimhha.org
🌐 www.kerone.com
🌐 www.keroneresearch.com

🌱 BIOMASS PELLET PLANT | CONVERTING BIOMASS RESIDUES INTO RENEWABLE FUELAgricultural and forestry residues can be transf...
25/08/2026

🌱 BIOMASS PELLET PLANT | CONVERTING BIOMASS RESIDUES INTO RENEWABLE FUEL

Agricultural and forestry residues can be transformed into uniform, high-density biomass pellets for easier storage, transportation and efficient thermal energy generation.

KERONE’s Biomass Pellet Plant integrates biomass preparation, drying, grinding and pelletisation into an engineered process designed around the characteristics of the feedstock and required pellet quality.

⚙️ PROCESS FLOW

Biomass Feedstock
→ Pre-Screening & Feeding
→ Size Reduction
→ Drying & Moisture Control
→ Fine Grinding
→ Conditioning
→ Pelletisation
→ Cooling
→ Screening
→ Finished Biomass Pellets

🔧 KEY ENGINEERING CONSIDERATIONS

• Feedstock-specific process design
• Controlled moisture content before pelletisation
• Optimised particle size distribution
• High-density pellet formation
• Pellet cooling and screening
• Fines recovery and material handling
• Dust collection system
• Automated process monitoring and control
• Heavy-duty equipment for biomass applications

🌾 TYPICAL FEEDSTOCKS

Sawdust | Rice Husk | Groundnut Shell | Bagasse | Cotton Stalk | Wheat Straw | Corn Residues | Wood Chips | Agricultural & Forestry Waste

♻️ WHY BIOMASS PELLETS?

Biomass pelletisation converts low-density, difficult-to-handle residues into a standardised solid fuel, improving material handling and making biomass more practical for industrial heat and energy applications.

Feedstock → Preparation → Moisture Control → Pelletisation → Renewable Solid Fuel

The plant can be engineered according to capacity, feedstock properties, moisture content, pellet diameter, bulk density and required fuel specifications.

📧 [email protected]
🌐 www.kerone.com
🌐 www.keronebiochar.com
📱 +91 84258 61947

🌐 GLOBAL INDUSTRY ENGAGEMENT | ADVANCING THERMAL PROCESS TECHNOLOGYIt was a pleasure welcoming a global team from one of...
24/08/2026

🌐 GLOBAL INDUSTRY ENGAGEMENT | ADVANCING THERMAL PROCESS TECHNOLOGY

It was a pleasure welcoming a global team from one of the world’s leading technology groups in high-performance friction systems and components to KERONE.

The visit enabled meaningful technical discussions around advanced thermal processing, precision drying & curing, process automation, energy efficiency and production reliability for demanding friction-material applications.

Such engagements reinforce our philosophy of combining process engineering, application knowledge, validation and industrial-scale ex*****on to develop reliable, future-ready manufacturing solutions.

KERONE Engineering Solutions Ltd.

🌐 www.kerone.com
✉️ [email protected]
📞 +91-22-48255071 / 72

24/08/2026

⚡ AGITATED THIN FILM DRYER | ATFD
Efficient Thin-Film Drying for Viscous, Sticky & Heat-Sensitive Materials

KERONE’s Agitated Thin Film Dryer (ATFD) is designed for efficient drying and concentration of challenging materials by forming a thin product film over a heated cylindrical surface.

A mechanically driven agitator continuously spreads and renews the product film, improving heat transfer and promoting rapid moisture evaporation while reducing product residence time and minimizing material build-up on the heated surface.

⚙️ WORKING PRINCIPLE

Feed Material
↓
Controlled Feeding
↓
Thin Film Formation
↓
Agitated Film Renewal
↓
Heat Transfer & Moisture Evaporation
↓
Vapour Separation
↓
Dry Product Discharge

🔬 KEY FEATURES

• Thin-film drying technology
• High heat-transfer efficiency
• Short residence time
• Controlled drying temperature
• Suitable for viscous and sticky materials
• Effective surface renewal through agitation
• Vacuum operation for temperature-sensitive products
• Reduced product hold-up
• Controlled vapour removal
• PLC/HMI-based process monitoring and control

🏭 APPLICATIONS

• Pharmaceuticals & APIs
• Specialty Chemicals
• Food & Nutraceuticals
• Polymers & Resins
• Wastewater & Effluent Concentrates
• Industrial Sludge
• Minerals & Inorganic Materials
• Heat-Sensitive Products
• High-Viscosity Materials

💡 ENGINEERING ADVANTAGE

Thin Product Film + Agitation + Controlled Heating + Vacuum

This combination provides efficient moisture removal with controlled thermal exposure and improved handling of difficult-to-dry products.

ATFD systems can be engineered according to feed characteristics, moisture content, viscosity, thermal sensitivity, evaporation capacity, final moisture requirement and product properties.

For application-specific drying calculations, thermal sizing and equipment selection, connect with KERONE.

📧 [email protected]
🌐 www.kerone.com | www.kerone.in
📱 +91 84258 61947

⚡ CASE STUDY | SCREW FLUIDISED BED COOLER | 10 TPH350°C Hot Product → 70–80°C | 1.044 MW Cooling Duty | Continuous Fluid...
22/08/2026

⚡ CASE STUDY | SCREW FLUIDISED BED COOLER | 10 TPH
350°C Hot Product → 70–80°C | 1.044 MW Cooling Duty | Continuous Fluidised Cooling

KERONE’s Screw Fluidised Bed Cooler integrates mechanical conveying with controlled cold-air fluidisation for continuous cooling of high-temperature, abrasive granular materials such as graphite.

Unlike conventional screw cooling, cold air is introduced from beneath the screw/bed, creating intimate gas–solid contact and enhanced convective heat transfer, while heated air is continuously extracted through the top extraction manifold.

Engineered Process:

Hot Product (~350°C) → Screw Feeding → Cold-Air Fluidisation → Controlled Gas–Solid Heat Transfer → Top Hot-Air Extraction → Baghouse → Cooled Product (~70–80°C)

Design Basis – 10 TPH

* Cooling duty: ~1,044 kW
* Product throughput: 10 TPH
* Product size: 0–12 mm
* Inlet temperature: ~350°C
* Target outlet: ≤70–80°C
* Cold air: distributed below the screw/bed
* Exhaust: top manifold + dampers + pulse-jet baghouse
* PLC/HMI control with temperature monitoring, airflow control, interlocks and process data logging
* Heavy-duty construction engineered for abrasive service

The architecture can be modularly engineered across 3–30 TPH, depending on product properties, inlet/outlet temperatures, bulk density and required cooling duty.

The engineering advantage: combining positive solids transport + fluidised gas-solid contact + controlled extraction within a compact continuous cooling platform.

For application-specific thermal sizing and equipment selection, connect with KERONE.

📧 [email protected]
🌐 www.kerone.com⁠
🌐 www.keroneresearch.com⁠
📱 +91 84258 61947

Address

Kerone, 4 & 5, Marudhar Industrial Estate. Gas Godown Lane, Goddev Fatak Road Bhayander(E)
Thane
401105

Opening Hours

Monday 9am - 7pm
Tuesday 9am - 7pm
Wednesday 9am - 7pm
Thursday 9am - 7pm
Friday 9am - 7pm
Saturday 9am - 7pm
Sunday 9am - 7pm

Telephone

+912248255071

Website

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