Kerone

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Kerone KERONE now renowned name in serving specialized need of customers with best quality and economical p Elect. Kerone serves variety of industries.

KERONE is India’s premier organization involved in design & manufacturing of Customized Heating systems, Plants, Automation Systems and accessories. The company has a complete design and manufacturing facility. A well-equipped laboratory for conducting technical feasibility studies on various materials is also situated. Continuous R & D efforts keep Kerone in step with the latest technology in the Heating field. Kerone has the unique advantage of having own source for manufacturing variety of heating sources such as
IR Quartz emitters
» Short-wave IR emitters, medium-wave IR emitters, medium-wave twin tube IR Emitters.
» Gold coated emitters, White reflective coated emitters, and Black coated emitters.
» Radiant Panels in Metal & Ceramic embedded. Air Heaters
» Resistive Heating elements with SS/Incoloy sheathing.
» Open coil Heating elements.
» Cartridge Heating elements.
» Immerse Heating Elements.
» Ceramic Band Heaters. Gas IR MFB Burners
» Sintered Mat Gas IR Burners.
» Ceramic Tiles Gas IR Burners. Among them: -
» Paint baking, Powder coat curing.
» Paper drying / coating drying.
» Paper conversion, printing ink drying in sheet fed offset machines.
» Curing of coating on moulds, adhesive drying.
» Predrying of dyed fabrics, heating of PET performs, thermoforming and many more applications.
» PVC Preheating and Embossing.
» Microwave/RF Dryers.
» Rubber Curing
» Textile coating & Processing.
» Vacuum Heating Equipments.
» Oil & Gas Industries.
» Food Processing.
» Pharma Industries.

🔥INDUSTRIAL PADDLE DRYERContinuous Indirect Heating & High-Efficiency Moisture Removal Kerone’s Industrial Paddle Dryer ...
02/10/2026

🔥INDUSTRIAL PADDLE DRYER
Continuous Indirect Heating & High-Efficiency Moisture Removal

Kerone’s Industrial Paddle Dryer is engineered for continuous, uniform and energy-efficient drying of challenging materials including slurries, pastes, sticky products, powders and heat-sensitive materials.

⚙️ Key Capabilities
- Continuous indirect heating using Steam / Thermic Oil
- Single-shaft & double-shaft configurations
- Heated jacket & hollow paddles for efficient heat transfer
- Continuous mixing and agitation
- Uniform moisture removal
- Handles sticky, slurry and paste-like materials
- Customizable capacity and process configuration
- Low maintenance with robust industrial construction

Typical Applications
🔹 Specialty & Fine Chemicals
🔹 Pharmaceutical Intermediates
🔹 Food & Nutraceutical Ingredients
🔹 Dyes & Pigments
🔹 Sludge & Waste Management
🔹 Biomass & Agro Residues
🔹 Animal Feed Ingredients
🔹 Gypsum, Minerals & Industrial Powders

End-to-End Process Support
Material Testing & Trial → Process Design → Engineering → Manufacturing → Installation & Commissioning → After-Sales Support

🧪 Book a Trial with Your Material
Validate drying performance, moisture reduction, product quality and process feasibility before scale-up.

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in
📱 WhatsApp: +91 84258 61947

Kerone Engineering Solutions Ltd.
Process | Equipment | Automation | Research & Development

Rubber and Plastic Processing for Industrial Compounding: Methods & Machineryhttps://kerone.com/rubber-and-plastic-proce...
02/10/2026

Rubber and Plastic Processing for Industrial Compounding: Methods & Machinery
https://kerone.com/rubber-and-plastic-processing-for-industrial-compounding/
Rubber and plastic processing are the work of turning raw polymers into materials and parts that hold up in real use. A tyre tread, a PVC pipe, a silicone gasket and a polycarbonate lens all start as rubber bales, resin powder or pellets. What makes each one useful is how it is mixed, shaped and cured.

Most people only notice the finished part. The more demanding work happens earlier, during compounding. This is the stage where the base polymer is blended with fillers, stabilizers, oils and curing agents so that it runs well on the machine and performs well in service.

This guide explains how industrial compounding works for both rubber and plastics. It also covers where polymerization fits in, why PVC and polycarbonate need special care, and what machinery a typical compounding and moulding plant uses.

✨ Spray Dryer Plant for Food, Pharma & Nutraceutical ApplicationsAdvanced Spray Drying Technology for Consistent, High-Q...
01/10/2026

✨ Spray Dryer Plant for Food, Pharma & Nutraceutical Applications

Advanced Spray Drying Technology for Consistent, High-Quality Powder Production

KERONE designs and manufactures customized Spray Dryer Plants for converting liquid solutions, emulsions, extracts and suspensions into free-flowing powders with controlled moisture, particle size and product characteristics. Spray drying is widely used across food, pharmaceutical and nutraceutical processing.

🔬 Key Applications
- 🥛 Milk, dairy & whey powders
- 🍎 Fruit & vegetable juices and extracts
- 🌿 Herbal & botanical extracts
- 💊 Pharmaceutical formulations
- 💪 Protein & nutraceutical powders
- ☕ Coffee, tea & beverage ingredients
- 🧪 Enzymes, probiotics & functional ingredients
- 🌱 Plant-based extracts & bioactive ingredients
- 🍬 Flavours, colours & encapsulated ingredients

⚙️ Plant Configuration
Feed Preparation → Pre-Filtration → Feed Pump → Atomization → Spray Drying Chamber → Cyclone / Bag Filter → Powder Collection → Cooling & Packaging

🎯 Process Benefits
✔️ Consistent powder quality
✔️ Controlled moisture content
✔️ Improved handling and storage
✔️ Rapid conversion of liquid feed to powder
✔️ Customizable particle characteristics
✔️ Suitable for continuous industrial production
✔️ Hygienic and GMP-oriented configurations for applicable applications Kerone

From Lab Trials to Commercial Production — KERONE provides integrated spray drying solutions tailored to your process.

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in
📱 WhatsApp: +91 84258 61947

🔥Rotary Calciner: Thermal Processing & Calcination PerformanceRotary Calciner Explained: Key Factors Influencing Calcina...
30/09/2026

🔥Rotary Calciner: Thermal Processing & Calcination Performance

Rotary Calciner Explained: Key Factors Influencing Calcination Performance

A rotary calciner is a continuous thermal processing system designed to heat and treat materials at controlled high temperatures for moisture removal, volatile elimination, decomposition, and calcination. Its rotating drum enables continuous material movement and uniform exposure to thermal energy.

⚙️ Key Technical Factors

1. Temperature Profile

Controlled temperature directly influences reaction kinetics, decomposition, and final product properties.
2. Residence Time

Drum speed, inclination, and material loading determine residence time and the degree of calcination.

3. Particle Size Distribution

Smaller particles generally heat faster, while larger particles may require increased residence time and thermal input.

4. Material Movement & Drum Design

Flight configuration, drum inclination, rotational speed, and internal geometry affect solids mixing and heat transfer.

5. Atmosphere & Airflow

Controlled air, inert, or reducing atmospheres can influence oxidation, gas removal, and product quality.

6. Heat Transfer Efficiency

Direct or indirect heating configuration, gas–solid contact, insulation, and temperature uniformity determine overall thermal efficiency.

🏭 Typical Applications

Minerals | Catalysts | Ceramics | Pigments | Chemicals | Industrial Solids | Advanced Materials

🔬 Engineering Perspective

Efficient calcination requires the right combination of temperature, residence time, particle size, atmosphere, airflow, and heat-transfer conditions. Proper process design helps achieve consistent conversion, product quality, and scalable continuous operation.

Planning a new thermal processing system?

Connect with the KERONE & KRDC technical team for process evaluation, laboratory validation, pilot-scale trials, and industrial-scale system development.

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in
📱 WhatsApp: +91 84258 61947

♻️ Continuous Microwave-Assisted Plastic-to-Hydrogen Conversion SystemTurning challenging plastic waste into a valuable ...
29/09/2026

♻️ Continuous Microwave-Assisted Plastic-to-Hydrogen Conversion System

Turning challenging plastic waste into a valuable energy resource — with continuous microwave-assisted thermal conversion, gas purification, and hydrogen recovery.

KERONE Engineering Solutions Limited and KRDC – Kerone Research & Development Center present an integrated approach for converting mixed and non-recyclable plastic waste into hydrogen-rich gas, pyrolysis oil, carbon black, and recoverable process gas.

⚙️ Key Process Stages
1️⃣ Feed Preparation & Shredding
2️⃣ Microwave Thermal Depolymerisation
3️⃣ Vapour Condensation
4️⃣ Gas Cleaning & Purification
5️⃣ Hydrogen Recovery & Utilisation

🔬 Key Engineering Features
* Continuous microwave heating
* Controlled temperature & residence time
* Advanced vapour condensation
* Multi-stage gas cleaning & purification
* Real-time process monitoring
* Heat recovery integration
* Modular & scalable design
* Automated operation with safety interlocks

🌱 Sustainability Benefits
✅ Converts difficult-to-recycle plastic waste
✅ Reduces landfill dependency
✅ Supports circular-economy pathways
✅ Recovers useful energy and by-products
✅ Enables hydrogen-oriented waste valorisation
✅ Helps improve resource efficiency

🏭 Potential Feedstocks
🔹 Mixed & non-recyclable plastic waste
🔹 Waste tyres
🔹 Plastic film & packaging waste
🔹 RDF & industrial plastic waste
🔹 Municipal plastic waste
🔹 Agricultural plastic waste

📊 Typical Engineering Range
Feed Capacity: 100–1,000 kg/h
Microwave Power: 100–500 kW
Operating Temperature: 350–600°C
Hydrogen Production: 10–100 Nm³/h*

*Performance depends on feedstock composition, operating conditions and system configuration.

Kerone Engineering Solutions Limited

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in
📱 WhatsApp: +91 84258 61947

🔥 CONTROLLED CALCINATION & COLOUR DEVELOPMENTKERONE–KRDC is advancing scientific thermal processing for mineral oxides a...
28/09/2026

🔥 CONTROLLED CALCINATION & COLOUR DEVELOPMENT

KERONE–KRDC is advancing scientific thermal processing for mineral oxides and inorganic salts through precisely engineered rotary calcination systems.

⚙️ Process architecture
Feed characterisation → Programmed heating → Isothermal soaking → Controlled cooling → Colour and phase validation

🌡️ Critical process variables
* Heating rate and product thermal lag
* Peak-temperature window and holding time
* Atmosphere and oxygen potential
* Bed depth, mixing and residence-time distribution
* Cooling rate and re-oxidation control

🧬 Transformation mechanism
Thermal history governs oxidation state, phase evolution, crystallinity, dehydroxylation, particle sintering and optical response—ultimately defining the developed colour and material functionality.

📊 Scientific validation
CIELAB Lab* / ΔE* • XRD • TGA/DSC • XRF/ICP • SEM–EDS • PSD • LOI • Bulk Density

🤖 Intelligent scale-up
Multi-zone PID control, calibrated thermocouples, product-temperature mapping, recipe-controlled ramp–soak profiles, batch historians and furnace-uniformity verification enable repeatable industrial processing.

THERMAL HISTORY → PHASE TRANSFORMATION → OPTICAL RESPONSE

The result: improved colour consistency, controlled phase chemistry, repeatable recipes and scientifically supported scale-up.

This technology showcase intentionally excludes client identity, formulations, sample images and proprietary trial parameters.

KERONE Engineering Solutions Limited
KRDC — Kerone Research & Development Center
📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in
📱 WhatsApp: +91 84258 61947

🔥 INTELLIGENT HEAT TREATMENT OF ENGINEERED THERMOPLASTICSKERONE’s advanced electric oven platform enables precision stab...
26/09/2026

🔥 INTELLIGENT HEAT TREATMENT OF ENGINEERED THERMOPLASTICS

KERONE’s advanced electric oven platform enables precision stabilisation, annealing, stress relaxation and heat-setting of moulded and extruded thermoplastic components.

🌡️ Multi-point thermal control

Chamber, surface and product-core temperatures are monitored through independent PID loops, thermocouples and infrared thermal imaging.

📷 Internal high-temperature cameras

Real-time visual monitoring identifies deformation, warpage, sagging, surface changes and load displacement without interrupting the cycle.

🤖 AI + Machine Vision

AI analytics correlate visual behaviour with thermal history, detect abnormal conditions and support predictive quality alerts.

🌐 IoT-enabled traceability

Every recipe, temperature profile, alarm, energy parameter and batch record is digitally captured for validation and repeatability.

🔬 Material-driven cycle development

DSC • TGA • DMA • FTIR • Moisture • Dimensional Stability • Mechanical Testing

Material characterisation → Thermal recipe → Instrumented validation → AI feedback → Production recipe locking

Precision heating is no longer only temperature control—it is intelligent management of polymer morphology, residual stress and dimensional stability.

KERONE Engineering Solutions Limited
KRDC — Kerone Research & Development Center

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in
📱 WhatsApp: +91 84258 61947

♻️ Turning Organic Waste into High-Value Products with BSF Biorefinery TechnologyWhat if organic waste could become a va...
25/09/2026

♻️ Turning Organic Waste into High-Value Products with BSF Biorefinery Technology

What if organic waste could become a valuable resource instead of a disposal challenge?

Kerone’s Black Soldier Fly (BSF) Biorefinery Plant is designed to transform food waste, agricultural residues and other organic feedstocks into valuable products through an integrated, automated processing approach.

🔬 Key Outputs:
* 🐛 BSF Larvae – High-protein ingredient
* 🛢️ Insect Oil – Feed & industrial applications
* 🌱 Frass – Organic fertilizer & soil conditioner

⚙️ Integrated Process:
Organic Waste → Pre-Treatment → BSF Larvae Rearing → Harvesting & Separation → Drying & Oil Extraction → Protein & Oil Refining → Frass Processing & Packaging

Why BSF Biorefinery?
✅ Hygienic & controlled processing
✅ Odor and emission management
✅ Energy-efficient operation
✅ Automated monitoring & control
✅ Modular and scalable design
✅ AI/IoT-enabled process monitoring
✅ Supports circular economy and zero-waste initiatives
✅ Suitable for commercial, municipal & industrial organic waste

🌍 From Waste to Value. From Waste Management to Resource Recovery.

KERONE – Engineering Solutions for a Greener Tomorrow

📞 +91 84258 61947
📧 [email protected]
🌐 www.kerone.com | www.keronebiochar.com

Turning agricultural residue into a consistent, value-added product requires more than simply applying heat—it requires ...
24/09/2026

Turning agricultural residue into a consistent, value-added product requires more than simply applying heat—it requires a controlled balance of moisture removal, material movement, particle-size reduction and air management.

KERONE and KRDC have developed an integrated engineering approach for processing fresh cow dung into stable, fine powder suitable for organic farming, soil-health and biogas-related applications.

Key design basis:
* Fresh feed capacity: 300 kg/h
* Initial moisture: approximately 29% wet basis
* Final moisture target: 5 ± 1%
* Calculated water evaporation: 75.8 kg/h
* Theoretical finished product: approximately 224 kg/h
* Final particle size: 80 mesh
* Controlled drying-air temperature: approximately 110°C
* Variable drum speed and inclination for residence-time control
* Integrated milling, screening, oversize recycling, storage and packing
* Dust- and odour-control provisions incorporated into the process philosophy

A critical engineering consideration is bulk density. Loose fibrous cow dung at 29% moisture may exhibit a bulk density as low as 250 kg/m³; however, a design basis of approximately 500 kg/m³ is recommended until representative sample testing confirms the actual value.

The final equipment configuration and performance guarantees will be established through:

* Material characterisation
* KRDC drying and particle-size trials
* Bulk-density and flowability testing
* Colour and product-quality evaluation
* Client-sample FAT and performance validation

This structured proof-of-concept approach helps protect product colour, prevent overheating, optimise energy consumption and ensure reliable scale-up.

From waste to value—clean, circular and sustainable engineering for a better planet.

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com
📱 WhatsApp: +91 84258 61947

🌿 EUCALYPTUS BIOREFINERY VALORISATIONIntegrated recovery of essential oil, biochar, bio-oil and process energyKERONE–KRD...
24/09/2026

🌿 EUCALYPTUS BIOREFINERY VALORISATION

Integrated recovery of essential oil, biochar, bio-oil and process energy

KERONE–KRDC has developed an integrated cascade-processing architecture designed to maximise the value recovered from eucalyptus biomass while reducing thermal losses and residual waste.

🔬 Stage 1 — Steam Hydrodistillation
* Eucalyptus leaves subjected to controlled steam extraction
* Experimental temperature: 100°C
* Best-tested feed moisture: 44.24%
* Maximum crude distillate yield: approximately 7%
* Oil–water separation followed by essential-oil fraction recovery
* FTIR fingerprint indicated β-pinene and 1,8-cineole constituents

⚙️ Stage 2 — Feedstock Conditioning
* Spent leaves and eucalyptus wood undergo drying and particle-size conditioning
* Controlled moisture and particle distribution improve reactor heat transfer
* Recovered process heat may support feed drying and other thermal duties

🔥 Stage 3 — Oxygen-Limited Pyrolysis
* Evaluated temperatures: 350°C, 400°C and 550°C
* Residence periods: 1 and 2 hours
* At 300°C, incomplete pyrolysis was observed
* At ≥400°C, effective carbonisation was achieved

📊 Biochar Performance
* 400°C / 1 h: 38.6% yield | 70.31% fixed carbon | 27.36 MJ/kg HHV
* 550°C / 2 h: 29.2% yield | 81.60% fixed carbon | 30.41 MJ/kg HHV
* Increasing process severity reduces char yield while improving carbon concentration and calorific value

💧 Co-product Recovery
* Maximum bio-oil yield: 17.6% at 550°C / 2 h
* Syngas yield range: 35.4–59.54%
* Average syngas calorific value: 16.25 MJ/Nm³
* Conditioned syngas can support reactor heating, feed drying and auxiliary thermal duties

🧪 Quality and Process Analytics
Moisture • Volatile Matter • Ash • Fixed Carbon • HHV • FTIR • Gas Composition • Mass and Energy Balance

♻️ The engineering objective is a circular, heat-integrated biorefinery where the volatile, carbon and energy fractions of eucalyptus biomass are recovered through one coordinated processing platform.

📩 [email protected]
🌐 www.kerone.com | www.keroneresearch.com | www.kerone.in 📱 WhatsApp: 084258 61947

Note: Results are feedstock- and scale-specific. Final industrial guarantees require representative trials, product characterisation and validated mass-and-energy balances.

Address

Kerone, 4 & 5, Marudhar Industrial Estate. Gas Godown Lane, Goddev Fatak Road Bhayander(E)
Thane
401105

Opening Hours

Monday 9am - 7pm
Tuesday 9am - 7pm
Wednesday 9am - 7pm
Thursday 9am - 7pm
Friday 9am - 7pm
Saturday 9am - 7pm
Sunday 9am - 7pm

Telephone

+912248255071

Website

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