FAP srl

FAP srl From idea to solution, we turn needs into results. Reliable & tailor‑made solutions.

We support manufacturers facing complex processing challenges - offering custom extruders and converting machines that enhance efficiency, precision, and product quality. FAP specializes in design, research and manufacturing of innovative extrusion Lines for making technical, expanded, non cross linked, Polyethylene and Polypropylene film for small, middle and big productions, using “Direct Gasing

” extrusion process; complete automatic machines for perfect winding of material, laminators and others Special Equipment for the further converting of materials.

A great project often starts with a simple sentence.“𝗬𝗼𝘂 𝘄𝗲𝗿𝗲 𝗿𝗲𝗰𝗼𝗺𝗺𝗲𝗻𝗱𝗲𝗱 𝗯𝘆 𝗼𝘂𝗿 𝗳𝗿𝗶𝗲𝗻𝗱𝘀 𝗮𝘁 …”In our world (and also you...
13/01/2026

A great project often starts with a simple sentence.
“𝗬𝗼𝘂 𝘄𝗲𝗿𝗲 𝗿𝗲𝗰𝗼𝗺𝗺𝗲𝗻𝗱𝗲𝗱 𝗯𝘆 𝗼𝘂𝗿 𝗳𝗿𝗶𝗲𝗻𝗱𝘀 𝗮𝘁 …”

In our world (and also yours 😉), many journeys begin this way. With a .
Not a marketing slogan or a promise written on a website.
But the voice of someone who has already worked with you, trusted you, tested your machines (products), and lived your way of working.

References have always existed - and they always will.
Because only those who have experienced your machinery, your service, your mindset can truly recommend you. Especially when distance matters, and the company is not just around the corner.

And when this reference comes from a customer running three ( ‼️ ) lines, where the first one has been operating reliably for over 20 years, counts a lot 🤝

But sometimes the references come from who don’t own FAP machines - but have seen them running, in real production environments, day and night.

When this happens, it’s trust passed from one company to another.
And that trust is where our best projects begin.

Our #2026 starts here.
With .
With shared .
With stories that travel farther than any catalogue.

07/01/2026

𝗧𝗵𝗲 𝗽𝗼𝘄𝗲𝗿 𝗼𝗳 𝘁𝗵𝗲 𝗤𝘂𝗲𝘀𝘁𝗶𝗼𝗻𝘀

Throughout last year, we talked about our 12 Values: Flexibility, Listening, Integrity, Efficiency, Innovation, Experience, Sustainability, Growth, Collaboration, Passion, Transparency, and Reliability.

But inside an engineering company like ours, values become real only when they guide the way we design, question, challenge, improve, and support the people who rely on our technology every single day.

And this is exactly where we want to begin this new year: by helping our customers - and those who will become customers 🤝 - make better decisions.

Technical decisions. Strategic decisions. Long-term decisions.
Thanks to the . And answers that every foam producer and converter should have before choosing a new , a , a , a , or a tailor-made solution.

Questions that simplify complexity.
Questions that prevent mistakes.
Questions that open possibilities.

At FAP, we believe that engineering is not only machines - it is clarity.
A clarity built through conversations, doubts, insights, and the thousands of details that shape the real performance of a production line over the years.

We want to share knowledge that strengthens your decisions and offer value long before investing in a machine. To stand by your side throughout the project.

Our 2026 begins here, with you.
With clarity, with dialogue, with expertise you can rely on.

#2026 Happy New Year from all of us at FAP, and thank you for allowing us to grow together, one question at a time.

‼️ Cut Smarter with FAP Vela  Precision Formats for foam, bubble wrap, laminated films, barrier laminate and beyond. Fro...
19/12/2025

‼️ Cut Smarter with FAP Vela
Precision Formats for foam, bubble wrap, laminated films, barrier laminate and beyond.

From the original Vela design to today: FAP has improved and perfected it for multiple applications. The cutter handles reels with precision and care. Its stacking and feeding systems protects even the most delicate materials, ensuring clean results every time.

One machine, endless possibilities.

– clean, consistent cuts;
– adaptable to different materials and formats;
– trusted daily in production plants across Europe and beyond ocean.

What started as a machine has become a benchmark for converters looking for efficiency and confidence in every cut.


🔥 One-step hot-air lamination has become a strategic step for converters working with high-thickness foams, and our role...
16/12/2025

🔥 One-step hot-air lamination has become a strategic step for converters working with high-thickness foams, and our role over the years has been simple: listen to the challenges, build the right configuration, and let the process speak through the results.

✂️ FAP multilayer laminating line for plank production is a modular, fully customizable system designed for thermoplastic foams of different widths, densities and thicknesses.

How it adapts to you:
• Laminating heads define the number of layers (2 to 6 in one step);
• Unwinders sized for your formats;
• Integrated cutting at the end of the line.

Most requested configurations of FAP Plank Laminating Lines:
→ 1 Double-head laminating unit (up to 3 layers);
→ 1 Double-head laminating unit + 1 Single-head laminating unit (up to 4 layers);
→ 2 Double-head laminating units (up to 5 layers);
→ 2 Double-head laminating units + Single-head laminating unit (up to 6 layers).

The starting point is the same: Your materials, Your targets, Your way of working.

In foam extrusion, stability, precision and expansion quality are the pillars of every successful process 🚀 FAP’s unique...
09/12/2025

In foam extrusion, stability, precision and expansion quality are the pillars of every successful process 🚀

FAP’s unique twin-screw extrusion technology is engineered to guarantee consistent performance - from polymer preparation to final cooling.

🔁 Efficient Mixing at Lower Melt Pressure
Our foam extrusion technology ensures optimal homogenization even at lower melt pressures. Less thermal stress on the melt means a more stable process - especially when working with delicate blends or challenging formulations.

📉 Precision in Every Parameter
Screw geometry, surface treatment, and controlled pressure distribution reduce internal friction and prevent flow instabilities.
This translates into better thermal control and more accurate management of the gas–polymer mixture, a crucial factor for a hashtag and efficient hashtag phase.

🧪 Reliable Additives Distribution & Foam Stability
Uniform dispersion of GMS and other functional additives helps maintain foam integrity during the first 48 hours after production. A stable cell structure reduces collapse risk and supports faster gas replacement - a key element for durable, high-quality hashtag .

🌬️ Optimized Expansion & Cooling
Our internal design ensures even gas hashtag across the sheet, enabling lower densities and higher thicknesses without compromising strength or surface quality.

In the picture, our mesh protection on the hashtag body. Quick access when needed - and everything stays visible. A simple design choice that makes a big difference: you see more, you check faster, you stay in control.

The gas injector: a small component that drives the entire extrusion process.In foam extrusion, the quality of the final...
04/12/2025

The gas injector: a small component that drives the entire extrusion process.

In foam extrusion, the quality of the final product depends on how the gas enters the molten polymer.

If the injection isn’t stable, precise and well-distributed, the line will struggle with density variations, irregular cell structure and unnecessary waste.

For producers, this means one thing:a reliable gas injector is not just a technical detail - it’s a key factor in process stability.

Consistent pressure, accurate dosing and uniform distribution help the line work with fewer fluctuations, smoother transitions and a more predictable foam quality across all thicknesses.

That’s why choosing the right gas injection system matters.Because when gas enters the melt the right way, the entire line performs better - and so does the final product.

28/11/2025

In bubble film production, even the final step makes a difference ‼️

The winding phase has a direct impact on production continuity, waste levels, and the quality of the finished roll.

That’s why the winder should be considered a strategic module. Many roll defects - crushing, uneven tension, lateral oscillations - originate during winding.

Choosing a reel change system that considers real production conditions (speed variations, material behaviour, tension control, diameters, and line continuity) is essential to avoid these issues.

This is the approach behind FAP for bubble film: modules designed to integrate seamlessly with new or existing lines of our clients, following the customer’s actual production logic, speeds, and roll formats.

Because every system is different. And every winder must adapt - not the other way around.

Every machine begins with the people who build it.Behind every line we deliver, there are people who bring attention, ex...
27/11/2025

Every machine begins with the people who build it.

Behind every line we deliver, there are people who bring attention, experience, patience, and pride to their work.
One connection at a time, completing the details that make our foam extruders ready for their job.

It’s our people who make the difference - long before the machines do.

Expanding the boundaries of sustainable foam extrusion.We are proud to announce our collaboration with   on the developm...
25/11/2025

Expanding the boundaries of sustainable foam extrusion.

We are proud to announce our collaboration with on the development of Foamed RAVAPURA® LDPE, a breakthrough material containing over 70% certified post-consumer recycled (PCR) content.

The trials were carried out on FAP’s twin-screw counter-rotating line, installed at our Italian Foam Centre - where new materials and processes come to life before reaching industrial scale.

By combining Ravago’s expertise in raw materials with FAP’s advanced foam extrusion technology, this joint project proves that sustainability and performance can go hand in hand.

The result: a lightweight, stable, and eco-efficient LDPE foam with reduced environmental impact and excellent mechanical properties.

Foamed ravapura LDPE with certified content produced with FAP foam extrusion line.

Material: Foamed RAVAPURA® LDPE
>70% Certified PCR Content
Technology: Twin-screw counter-rotating foam extrusion
Developed and tested at: FAP Italian Foam Centre

At FAP, we believe in collaboration as a catalyst for innovation - turning ideas into tangible results for a more industry.

Expanding the boundaries of sustainable foam extrusion.We are proud to announce our collaboration with Ravago on the dev...
21/11/2025

Expanding the boundaries of sustainable foam extrusion.

We are proud to announce our collaboration with Ravago on the development of Foamed RAVAPURA® LDPE, a breakthrough material containing over 70% certified post-consumer recycled (PCR) content.

The trials were carried out on FAP’s twin-screw counter-rotating foam extrusion line, installed at our Italian Foam Centre - where new materials and processes come to life before reaching industrial scale.

By combining Ravago’s expertise in raw materials with FAP’s advanced foam extrusion technology, this joint project proves that sustainability and performance can go hand in hand.

The result: a lightweight, stable, and eco-efficient LDPE foam with reduced environmental impact and excellent mechanical properties.

Foamed ravapura lpde with certified content produced with FAP foam extrusion line

Material: Foamed RAVAPURA® LDPE
>70% Certified PCR Content
Technology: Twin-screw counter-rotating
Developed and tested at: FAP Italian Foam Centre

At FAP, we believe in collaboration as a catalyst for innovation - turning ideas into tangible results for a more sustainable industry.

18/11/2025

When it comes to , technology matters ‼️

But it’s the challenges our customers face that truly drive innovation.
Everything starts with a clear question: “What do you need your line to achieve for your business?”

From here, every project takes its own direction. Some manufacturers need to cover a wide range of materials for both packaging and construction. Others focus exclusively on thin products. Some require maximum flexibility; others look for the option to run both traditional blowing agents (such as isobutane) and CO₂ for high-density foams. There are innovators who need output that is , consistent, and and highly distinctive.

In all cases, the extrusion line is not the final goal - it’s the tool that enables a long-term vision.

That’s why the most important work happens early, through listening, analysis, and a clear understanding of each production scenario.

This is where Italian Engineering truly makes a difference - not as a label, but as a mindset:

🎯 Precision in mechanical design
🔧 Careful selection of materials and components
🧩 Long-term maintenance considerations
🎛️ Tailor-made solutions for real-world applications
⚙️ Flexible design to keep up with changing markets

The result: production that reduces waste, maintains consistent quality, and adapts to new products without disrupting the entire process.
Because an extrusion line isn’t a catalog product - it’s a strategic that must grow alongside the company.

And that’s only possible when technology is shaped through real conversations, and by the people who will use it every day.

Italian engineering, built around real-world challenges.



Indirizzo

Via V***a, 5
Besana
20842

Orario di apertura

Lunedì 08:00 - 17:00
Martedì 08:00 - 17:00
Mercoledì 08:00 - 17:00
Giovedì 08:00 - 17:00
Venerdì 08:00 - 17:00

Telefono

390362994943

Notifiche

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