Vortex Hydra

Vortex Hydra The Worldwide Leader of Concrete Roof Tile Machinery & Your Reliable Partner for Hydraulic Works: Custom Made Valves and Gates

The VORTEX HYDRA GROUP, located in the historical province of Ferrara, in Northern Italy, consists of a group of international companies with operations located in Italy, Australia, Brazil, China and the United Kingdom. The VH Group was founded in 1967 thanks to the initiative of a small group of young engineers that decided to enter business to address the growing market of industrial automation.

Despite developing a variety of experiences in many different industrial sectors they became design specialists in construction production technology such as furnaces (for clay products), prefabricated production plants and hydraulic engineering where they developed equipment for water control including mechanical structures for dams, rivers, waterways etc. In 1987 they decided to expand into the manufacture of products that they designed and so constructed a small manufacturing facility in the countryside of Ferrara which has been continually expanded over the years to form the present day VH manufacturing factory complex. The company is now renown for its strong international orientation which over the years has proved to be an incubator for other businesses to be formed in Ferrara by persons who have had a past association with Vortex Hydra. Today the Vortex Group operates in both the residential construction and renewable energy industries:

• For residential construction Vortex produces automatic production plants for the manufacture of high quality concrete roof tiles and other associated concrete products. www.vortexhydra.com www.vortexhydraused.com

It has also recently developed a new ‘patented’ technology for ‘wet cast’ production
www.wetcast.it

• In the field of renewable energy Vortex designs and manufactures large valves to control water flows
www.vortexhydradams.com

Vortex Hydra completes the supply of four DN4450 PN10 butterfly valves for the Ružín pumped-storage hydro power plant in...
27/05/2026

Vortex Hydra completes the supply of four DN4450 PN10 butterfly valves for the Ružín pumped-storage hydro power plant in Slovakia.

Between 2023 and 2026, Vortex Hydra completed an important supply for the Ružín pumped-storage power plant in Slovakia, consisting of four DN4450 PN10 butterfly valves.

The project involved large-diameter valves designed and manufactured for operation in a strategic hydropower facility, under demanding service conditions and with high reliability requirements.

The scope of supply included engineering, manufacturing, quality controls, factory testing, preparation for shipment, and supervision of the installation activities, in accordance with the applicable technical standards and the client’s specifications.

A particularly significant aspect of the project concerned the site installation conditions. Due to the limited lifting capacity of the existing powerhouse overhead crane, it was not possible to handle the valve in its fully assembled configuration.

For this reason, Vortex Hydra developed a specific site assembly and handling procedure, which involved assembling the valve directly inside the powerhouse and then carrying out a controlled 90° rotation.

This operation was performed using the available overhead crane in combination with auxiliary hoists, which were used to guide and control the valve movement during rotation, ensuring safe handling of the loads throughout the operation.

This solution made it possible to overcome the constraints imposed by the existing powerhouse infrastructure, reducing the need for external lifting equipment and allowing the valves to be installed under complex site conditions.

A special mention goes to company ROEZ, s.r.o., the EPC contractor that coordinated the project on turn-key basis and with whom Vortex Hydra worked closely throughout the ex*****on phase.

ROEZ also managed and carried out the site installation activities, including the complex assembly and handling operations inside the powerhouse.

Vortex Hydra also wishes to thank the final client, Slovenské elektrárne, a.s., for the trust placed in our company and for the constructive cooperation during the project.

Due to their size and construction complexity, these valves represent a significant example of Vortex Hydra’s capability to manage high-level projects, combining engineering, manufacturing, quality control and site installation support.

Keeping hydraulic systems efficient, safe, and built to last. 💧🔧From pipeline maintenance to safety valve replacement an...
11/05/2026

Keeping hydraulic systems efficient, safe, and built to last. 💧🔧

From pipeline maintenance to safety valve replacement and protective coating renewal, Vortex Hydra Dams delivers reliable hydraulic works with precision and expertise.

Because every detail matters when performance and safety are on the line.

https://www.vortexhydradams.com/

COME AND VISIT US!BATIMATEC 2025, 3-7 May, 2026 at the Palais des expositions Pins Maritimes, Algiers - AlgeriaWe wait f...
29/04/2026

COME AND VISIT US!

BATIMATEC 2025, 3-7 May, 2026 at the Palais des expositions Pins Maritimes, Algiers - Algeria

We wait for you at our stand N. A2 - Pad. G1

For further information please contact Ms. Sara Succi at [email protected]

Vortex HydraSMART FACTORY platformDear Customer,we are pleased to introduce the latest advancements of the Vortex Hydra ...
22/04/2026

Vortex Hydra
SMART FACTORY platform

Dear Customer,

we are pleased to introduce the latest advancements of the Vortex Hydra SMART FACTORY platform, designed to provide you with complete, intuitive, and real-time control over your production processes.

Advanced alarm monitoring
The new Alarms section gives you a detailed and immediate view of anomalies: alarm distribution over time, frequency of occurrences by type, shift-based analysis with exportable history; these features allow you to quickly identify critical issues and take precise action.

Real-time production control
With the Real Time dashboard, you gain instant access to machine performance like TPM (Tiles per Minute) visualization, production trends over time and operational status of Tile Machine, Curing System, and Packer.

This represent a clear and constantly updated overview to support fast and informed decisions.

Comprehensive shift analysis
The Shift section provides a strategic view of performance. Here you can always take a look at:

- Full plant OEE
- Availability, performance, and production metrics
- Detailed monitoring for each line
- Easy shift start/stop management

Inside Shift section, all data is organized to ensure maximum clarity and support continuous improvement.

One platform, total control
As you have seen from all these details, with Vortex Hydra, you can reduce downtime, optimize productivity and improve process quality, all through a modern, intuitive interface that can be customized and fully aligned with your industrial needs.

For more information, please do not hesitate to contact us.
https://www.vortexhydra.com/

THE ROTARY-RACKThe ROTARY-rack system is an automatic revolving “carousel” steel rack that enables newly manufactured ti...
17/04/2026

THE ROTARY-RACK

The ROTARY-rack system is an automatic revolving “carousel” steel rack that enables newly manufactured tiles to be equally cured over a minimum pre-set time period, resulting in the early release of the supporting aluminium pallets for re-use in the tile manufacturing process.

👉 https://www.vortexhydra.com/concrete-rooftile-technology/rotary-rack/

COME AND VISIT US!GIC-EXPO, 16-17 April, 2026at Piacenza, IT.We wait for you at our Booth D199, PAD. 1COME AND VISIT US!...
07/04/2026

COME AND VISIT US!
GIC-EXPO, 16-17 April, 2026
at Piacenza, IT.

We wait for you at our Booth D199, PAD. 1
COME AND VISIT US!

For further information please contact
Ms. Sara Succi at [email protected]

AVOID DOWNTIMEBOOST PERFORMANCE!In concrete roof tile production, the Extruder pallet pushing system is key assembly tha...
27/03/2026

AVOID DOWNTIME
BOOST PERFORMANCE!

In concrete roof tile production, the Extruder pallet pushing system is key assembly that directly impacts productivity, pallet life and plant efficiency.

Vortex Hydra Preventive Maintenance Support includes:
- Chain elongation and tension checks
- Inspection of trolley bearings and pushing teeth
- Guide wear and alignment verification
- Gearbox and motor performance monitoring
- Preventive replacement recommendations

Remote Technical Video Support Available
Book a live technical video session with our experts to guide your maintenance team step-by-step, analyze wear conditions in real time, and prevent costly downtime.

Contact Vortex Hydra Service today to book your Maintenance Review!

COME AND VISIT US TOMORROW!👉CEATI, 17-18 March, 2026 at San Diego, CA.We wait for you at our Booth 319For further inform...
16/03/2026

COME AND VISIT US TOMORROW!
👉CEATI, 17-18 March, 2026 at San Diego, CA.
We wait for you at our Booth 319
For further information please contact
Ms. Sara Succi at [email protected]

Vortex Hydra Original Spare Parts are designed and built for superior quality and durability, ensuring maximum performan...
11/03/2026

Vortex Hydra Original Spare Parts are designed and built for superior quality and durability, ensuring maximum performance and fewer replacements over time.

Find more at 👉 vortexhydra.com

Indirizzo

Via Argine Volano, 355
Copparo
44034

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