Aurora Process Solutions

Name: Aurora Process Solutions
Address: 65 Colombo Street, Hamilton, 3240, NZ
Telephone: +64800557733

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Aurora Process Solutions

We streamline your packaging process from start to finish.

Aurora Process Solutions | Industrial Dry Packaging Systems
End-to-end solutions: Filling, closing, conveying, palletizing, wrapping – efficiently preparing your product for market.

17/06/2026

From Production Bottlenecks to Increased Throughput

Hart Bros Seeds, a leading Australian seed supplier, was facing a familiar challenge. Their existing palletising system couldn't keep up with seasonal demand, creating a production bottleneck and limiting output.

Working alongside Aurora, Hart Bros implemented a Fuji EC-102 Robotic Palletizer Skid System, designed to handle a wide range of bag shapes and seamlessly integrate into their existing facility.

"The new robotic palletizer is amazing! Since installing the palletizer, our output is greater than previous seasons. It's a great investment for your company."

The result? Increased throughput, improved efficiency, and a system that quietly and reliably keeps production ahead of demand. Staff love it, and the business is now better equipped to handle peak seasonal volumes.

Read the full case study here:
https://aurora-process.com/casestudies/hart-bros/

28/05/2026

Small bag closure issues can create big brand problems.

Powder sifting through seals. Moisture ingress during transport. Damaged graphics at point of sale. These issues don’t just affect the bag — they affect product quality, presentation and customer confidence.

Aurora’s Continuous Heat Sealers are designed to deliver reliable, high integrity bag closures across demanding industrial environments.

Suitable for industries including dairy, fertiliser, lime, food, landscape products and milling, these systems are built to handle:
• Heat sealable polyethylene bags and pouches
• Product residue within the seal area
• Heavy gusseted bag formats
• Laminated bag surfaces without damage

Combined with custom conveying solutions tailored to your process, it’s a complete end of line sealing solution designed for reliability, consistency and presentation.

Because your product should arrive looking as good as it left.

24/05/2026

Case Study: Resene Construction Systems

Resene Construction Systems partnered with Aurora to transform their manufacturing process through a fully integrated end of line automation solution.

The system included:
• Ilersac VBF Automatic Valve Bagger
• Ultrasonic valve sealing
• Fanuc robotic palletiser
• Automatic pallet wrapping and pallet handling systems

The objective was clear: increase production capacity, reduce manual labour, and improve operational reliability.

The results:
✔ Increased production output without increasing personnel
✔ Elimination of repetitive and hazardous manual handling
✔ Reliable, consistent production performance
✔ Improved pallet presentation and load stability
✔ Safer, cleaner operator environment

“Their knowledge and expertise with the equipment is quite outstanding really, and really easy to deal with, during the project and also after the project.”

This project is a strong example of how automation can improve efficiency, safety and production consistency in demanding industrial environments.

22/05/2026

Jeremy & Braden were in Düsseldorf, Germany last week attending Interpack 2026, one of the world’s leading trade fairs for processing and packaging technology.

Events like Interpack are a valuable opportunity to explore the latest innovations in automation, packaging systems and manufacturing technology, while connecting with global industry leaders and partners.

18/05/2026

Machine of the Month: Ilerpal L Layer Pressing Palletiser

Designed for manufacturers who need reliable, high quality pallet stacking, the Ilerpal L Automatic Hybrid Palletiser delivers precise 5 sided layer pressing for stable, consistent pallet loads across a wide range of industries.

Key highlights:
• Advanced 5 sided layer pressing for optimal pallet finishes
• Gentle, quiet and precise palletising operation
• Flexible format changes for different products and bag sizes
• Space optimised design for efficient plant layouts
• Versatile system suitable for seed, grain, stockfeed, fertiliser, ingredients and more
• Easy maintenance with all moving parts accessible at ground level
• Flexible integration options with pallet conveyor or stationary platform configurations

The Ilerpal L also features a new lifting mechanism design that addresses common reliability issues experienced with other palletiser systems.

Fully supported across New Zealand and Australia by Aurora’s trained technicians, this system is engineered for long term reliability in demanding industrial environments.

Learn more about this machine here:
https://aurora-process.com/product/ilerpal-l-layer-pressing-palletizer/

28/04/2026

We delivered a G10 Electronic Gross Weigh Scale for McCaw Seeds in Methven, improving accuracy, flexibility and ease of operation across their bagging process.

The result:
• Reduced product giveaway through improved accuracy
• Faster, simpler operation for operators
• Seamless changeover between products and bag sizes
• Flexibility to handle both small and bulk bags

Designed and built in New Zealand, the G10 is engineered for real world conditions and consistent performance.

21/04/2026

Project Spotlight: Ausfarm | End of Line Automation

Aurora partnered with Ausfarm, a manufacturer of specialised livestock nutrition products, to deliver a complete end of line automation solution designed for a demanding agri environment.

The objective was clear:
✔ Eliminate health and safety risks from manual palletising
✔ Improve bag filling accuracy and consistency
✔ Deliver a robust, reliable system suited to real world conditions

The solution:
• B10 Electronic Belt Packer for accurate, consistent bag filling
• H10 Industrial Sewing System for reliable bag closure
• KUKA robotic palletiser, skid mounted for fast, low impact installation

The skid mounted design enabled a smooth, efficient install with minimal disruption, ideal for a live production site and future expansion.

The outcome:
• Manual handling risks eliminated
• Improved bag weight accuracy and consistency
• Reliable automated palletising with minimal operator intervention
• Heavy duty system built for agri conditions
• Stable, consistent production performance

This project highlights Aurora’s capability to deliver practical, engineered solutions in rural production environments, backed by ongoing local support.

Most importantly, the system is running exactly as intended, solving the challenges it was designed to address and setting Ausfarm up for safer, more efficient operations moving forward.

14/04/2026

40 pallets per hour. Delivered through precision engineering and planning.

We recently delivered a fully integrated palletising and stretch hooding system for a leading multi-site flour, starch and stockfeed milling company in Australia.

This was a complex brownfield integration, requiring seamless connection between new automation and an existing live plant.

Through detailed planning, supported by mixed reality and 3D area scanning, we were able to simulate the full installation before any on-site work began. This approach reduced risk, accelerated installation, and ensured a smooth delivery.

The Results
- Throughput increased to up to 40 pallets per hour
- Handles multiple bag types, sizes and pallet formats
- Fully automated pallet sheet placement and labelling
- Improved load stability through stretch hooding technology
- Reduced maintenance and downtime
- Seamless integration across all equipment, delivering continuous operation

Client Feedback
“This was the best project we have ever had.”

At Aurora, we don’t just install equipment. We engineer outcomes that unlock our clients’ process potential.

10/04/2026

Machine of the Month: N10 Electronic Net Weigh Bagging Scale

Built for speed, accuracy and reliability, the N10 Net Weigh Bagging Scale is designed to handle demanding industrial environments across New Zealand and Australia.

Key highlights:
• High speed, accurate manual bagging solution
• Up to 1440 bags per hour (duplex) and 720 bags per hour (single)
• Easy to use touchscreen control with multiple recipe functionality
• Designed and made in New Zealand for Australasian conditions
• Ideal for seed and granular products with variable bulk density

A practical, high performance solution for manufacturers looking to improve consistency and throughput without full automation.

View product page here - https://aurora-process.com/product/n10-net-weigh-bag-filling-scale/

Address

65 Colombo Street
Hamilton
3240

Telephone

+64800557733

Website

https://aurora-process.com/

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