Sink source automation and control Engineers.

Sink source automation and control Engineers. We are your comprehensive and trusted partner in transforming manufacturing and industrial processes through intelligent automation.

04/03/2026

Client complained of an adapter issue? Problem solved. ✅
​We just finished testing and repairing this MPI communication adapter.
​Hardware Check: Verified power supply and cable integrity.
​Software Check: Corrected driver conflicts in the SIMATIC manager.
​Loopback Test: Confirmed data transmission at 187.5 Kbps.
​System is now back in the field and performing perfectly. ⚡
​Need your PLC hardware checked? Send us a message! 📥

02/02/2026

Zigzag Auto Cutting machine
PLC and HMI controlled.




21/01/2026

Headline: Successfully Commissioned a 2-Axis Zigzag Cutting Machine Control System
​I recently completed the automation logic for a 2-axis (X/Y) zigzag cutting machine using a Wecon PLC and HMI. The system is designed for precision and flexibility, allowing users to input specific parameters directly via the HMI.
​The Logic Flow:
​Y-Axis: Moves forward to a user-defined distance (mm).
​X-Axis: Executes a lateral cut based on HMI-inputted dimensions.
​Return Cycle: The Y-axis returns to the home position to complete the step.
​Batch Processing: The system supports multi-step ex*****on (up to 8 steps or more) based on the operator's requirements.
​Proud to see this project move from logic design to a fully operational machine!
​

27/12/2025

Project Title: Automated Multi-Stage Induction Hardening System
​Project Description
​I designed and commissioned a fully automated motion control system for an induction hardening process. The system manages the precise feeding, positioning, and heat treatment of industrial shafts using a high-performance WECON PLC/HMI and Panasonic Servo architecture.
​The core of the project involves a synchronized sequence where a stepper motor indexes a tray to release a single shaft, which is then picked up by a servo-driven ball screw assembly. The system uses a sophisticated multi-step speed profile (Medium → Slow → Precise Stop) to ensure the shaft is positioned perfectly for the induction process.
​Key Technical Features:
​Precision Motion Control: Utilized a Panasonic Servo motor calibrated in mm for high-accuracy linear positioning.
​Recipe Management System: Programmed the PLC to store 3 unique operation profiles. Operators can switch between different shaft types via the HMI without needing to manually re-enter speeds, distances, or heating durations.
​Dynamic Speed Profiling: Engineered a logic-based speed transition that automatically shifts from high-speed transport to a "slow-approach" mode to ensure repeatable hardening results.
​Integrated Induction Timing: Seamlessly synchronized the PLC output with the induction hardening machine, including adjustable dwell times for heating.
​Optimized Cycle Time: Programmed a high-speed "Return-to-Home" sequence to minimize idle time between cycles.
​Technical Stack:
​PLC: WECON Series (Logic & Motion Control)
​HMI: WECON Touchscreen (UI/UX Design & Recipe Management)
​Servo System: Panasonic Minas Series
​Actuators: Stepper Motor (Indexing) & Ball Screw Assembly
​Process: Induction Hardening Integration

27/12/2025

Circular Welding System
​System Architecture
​This system utilizes a high-speed Fatek PLC as the central controller, managing the synchronization between pneumatic actuators, a precision servo system, and the welding power source.
​Controller: Fatek PLC (Logic and I/O handling).
​Motion Control: Panasonic Servo Motor (Precise 360° rotation/wire feeding).
​Human Machine Interface (HMI): Dual-HMI setup for operator control and real-time monitoring.
​Actuators: Dual pneumatic jacks for torch and wire positioning.
​Operational Workflow
​The machine follows a strict safety and logic sequence to ensure weld consistency:
​Initialization: Operator activates the start switch.
​Clamping/Positioning: Two pneumatic jacks descend—one positioning the wire guide and the other positioning the welding torch.
​Pre-Flow: Shielding gas is activated first to purge the welding area.
​Process Start: The welding arc ignites, and the Panasonic Servo begins the feeding/rotation process.
​Execution: The system performs a precise 360-degree weld cycle.
​Cycle End: Upon completion, the welding arc, wire feed, and gas are deactivated in sequence (Post-flow).
​Auto-Home: Jacks automatically retract to the home position for the next part loading.

25/12/2025

One Man. One Vision. One Nation. 🦅
​Happy Birthday to the Father of the Nation, Quaid-e-Azam Muhammad Ali Jinnah. He proved that no obstacle is too big when your character is unshakeable. May we rediscover his principles of Unity, Faith, and Discipline to lead us forward.
​

26/11/2025

🚗 INDUSTRIAL AUTOMATION UPDATE
Today’s Visit: AUTOMOBILE INDUSTRY
Project: Induction Hardening Machine Automation

⚙️ Studying the process
⚙️ Analyzing requirements
⚙️ Designing a high-precision automation solution

Bringing Smart Control & High Performance to the Shop Floor

🌌 TRIBUTE TO DR. ABDUS SALAM 🌌🇵🇰 Pakistan’s First Nobel Laureate in Physics“A mind that illuminated the universe.”Dr. Ab...
25/11/2025

🌌 TRIBUTE TO DR. ABDUS SALAM 🌌
🇵🇰 Pakistan’s First Nobel Laureate in Physics

“A mind that illuminated the universe.”

Dr. Abdus Salam’s groundbreaking work in Electroweak Theory reshaped modern physics and inspired generations across the world.
A visionary, a genius, and a proud son of Pakistan — his legacy continues to guide the path of science and knowledge.

✨ Honoring a Legend of Science
✨ 1979 Nobel Prize in Physics
✨ A lifetime devoted to education & discovery

Proud to share our latest project where we integrated an Ultrasonic Cutting Machine using Wecon PLC and Panasonic Servo ...
19/11/2025

Proud to share our latest project where we integrated an Ultrasonic Cutting Machine using Wecon PLC and Panasonic Servo Drive for high-precision and high-speed cutting operations.

🔧 Key Highlights:
• Wecon PLC for smooth and reliable machine control
• Panasonic Servo for accurate blade movement and consistent cutting
• Improved cycle time & cutting quality
• Fully automated sequence with safety interlocks
• Enhanced efficiency for industrial production

This automation upgrade delivers better accuracy, reduced downtime, and consistent performance — a perfect solution for modern manufacturing setups.

If you need automation solutions for PLC, Servo, HMI, SCADA, or custom machine development, feel free to reach out!

Servo

Address

Thokar Niaz Baig
Lahore

Telephone

+923085957741

Website

Alerts

Be the first to know and let us send you an email when Sink source automation and control Engineers. posts news and promotions. Your email address will not be used for any other purpose, and you can unsubscribe at any time.

Shortcuts

Share

Category