25/06/2026
Graphite Plant Commissioning Series — Part 3: Cleaner 1 Flotation Cell Analysis
Following our previous updates on the successful commissioning of the 1,000 TPD graphite processing plant, today we take a closer look at the Cleaner 1 flotation cell in operation.
What you are seeing in this video is graphite's natural hydrophobicity at work. The froth is dense, dark, and heavily loaded — a direct result of graphite's strong affinity for air bubbles. The mechanical scraper is working to push this thick concentrate over the lip and into the launder.
Key observations:
→ High-grade concentrate indicated by uniform dark colouration and metallic sheen
→ Minimal visible gangue entrainment at the froth surface
→ Hyper-stable froth requiring mechanical removal — characteristic of graphite systems
→ Optimisation opportunities identified for reagent regime, feed density, and wash water implementation
This is what commissioning looks like in practice. The circuit is performing. The design is validated. Now begins the systematic optimisation phase — fine-tuning reagent dosages, adjusting operating parameters, and implementing wash water systems to push grade and recovery toward their theoretical maximums.
Process design is not just about getting the plant running. It is about building in the flexibility to optimise. That is what separates a good circuit from a great one.
Questions about graphite flotation, circuit design, or commissioning support? Send us a direct message.