Industrial Andons, LLC

Industrial Andons, LLC Stock and custom andon solutions to support your TPS, Lean efforts.

03/18/2026

Working on a pretty cool project integrating a Keyence ai vision system camera with our SFV-Shop Floor View system. In this case the camera is counting parts line side and feeding that status to our web based SFV system to alert the warehouse when more parts are needed and material handling for delivery.
These cameras are commonly used for inspection applications stopping a machine or line if an abnormality is found. However this notification is often limited to the immediate area. Incorporating this with our SFV system enables data collection, remote visibility and notifications (email, text).
Have an application? Let’s talk.

03/18/2026

Working on a pretty cool project integrating a Keyence ai vision system camera with our SFV-Shop Floor View system. In this case the camera is counting parts line side and feeding that status to our web based SFV system to alert the warehouse when more parts are needed and material handling for delivery.
These cameras are commonly used for inspection applications stopping a machine or line if an abnormality is found. However this notification is often limited to the immediate area. Incorporating this with our SFV system enables data collection, remote visibility and notifications (email, text).
Have an application? Let’s talk.
lean andon mfgtech mfgtechnology

Digital Twins is an interesting thing.  It's come up several times recently and we're likely to see it more and more.  H...
11/26/2024

Digital Twins is an interesting thing. It's come up several times recently and we're likely to see it more and more. Here's my thoughts from our side of seeing it.

There’s a lot of talk about digital twins in manufacturing and rightly so. Not familiar with the concept? A digital twin is where all available data from a facility is fed into a digital model of the facility in real time.

Fabtech is just a few weeks away!  Come see us at booth W4710.  This is the first time for Fabtech in Orlando so enjoy t...
09/16/2024

Fabtech is just a few weeks away! Come see us at booth W4710. This is the first time for Fabtech in Orlando so enjoy the sun and warm weather!

Just a little hand soldering of a surface mount component for a new project!
07/17/2024

Just a little hand soldering of a surface mount component for a new project!

The infinite power of an idea is greater than infinite power.I don’t usually get the opportunity to walk the floor at tr...
05/09/2024

The infinite power of an idea is greater than infinite power.

I don’t usually get the opportunity to walk the floor at trade shows. Therefore, I’ll go in early, get setup and wander around. Most booths don’t have anyone there but occasionally someone is there and you can chat.

At the Automate show I had a new experience. I was walking past a booth where a couple guys were having a bit of a lively discussion. One worked at the booth and the other worked for a vendor for the show.

As I was walking by, the guy at the booth hollered at me and asked if I was an electrical engineer. I said no but sometimes play one on TV, why? He wanted me to hear the other guys idea and explain why it wouldn’t work.

This guy explains he has developed an infinite power system. He has two batteries, with two ‘smart’ chargers and an inverter that power a TV.

Every 12 hours the system switches to the other battery and the corresponding battery charges the other battery from the other one. He was convinced that it would run forever.

The guy at the booth had already gone through Ohm’s law and some other calculations to no avail which is where he roped me in.

I decided to try a different approach after hearing his theory. I presented the idea that he has a shot glass and two five gallon buckets full of alcohol. The buckets represent his two batteries fully charged and the shot glass represents the energy used by the TV every 12 hrs.

On day one, you take a shot from bucket one. That night, bucket two “charges” or refills bucket one by supplying a shot to bucket one but also the TV takes another shot from bucket two so it is now 2 shots low. The next day, bucket one has to recharge bucket two by now providing 2 shots and the TV takes its shot, so bucket one is now three shots low.

You see where this is going. And this is assuming zero energy (alcohol) loss in the charging process. At each iteration, you loose a shot of alcohol so eventually your buckets are empty.

At each iteration, this guy agreed with the status of the volume and reduction of volume in the buckets. I talked this through enough iterations to where we had lost about 7 shots. I thought this was enough to illustrate the gradual loss of energy in the system, especially since he agreed and seemed to understand each iteration and the lack of any external input of energy.

Unfortunately, he said, yea but the batteries I’m using have a ton of kilowatts relative to the what the TV was using.

Not wanting to be the one to crush his dreams and also not having the time to invest further in the discussion, I wished him the best of luck on his endeavor and promised to take a never-ending shot of a tasty beverage in his honor!

Let the fun begin!  Stop by and see us at the Automate Show this week in Chicago at McCormick Place. We’re in the South ...
05/06/2024

Let the fun begin! Stop by and see us at the Automate Show this week in Chicago at McCormick Place. We’re in the South Hall Booth 2786

I was honored to be invited to participate in the Senior Design Day presentations and competition at Texas State Univers...
05/01/2024

I was honored to be invited to participate in the Senior Design Day presentations and competition at Texas State University yesterday. Their Electrical, Civil, Industrial and Manufacturing Engineering students presented their Senior Design Projects.
I think I learned more and got some good insight into current technology than they got from any line of questioning I hit them with.

Don’t forget the basics!We’re developing a new circuit board for a new product. We have theschematic far enough along to...
03/01/2024

Don’t forget the basics!

We’re developing a new circuit board for a new product. We have the
schematic far enough along to start breadboarding parts of it for testing. I
prefer to use the actual pic in the intended package so we use these handy
adapter boards. Overall testing was going well but we were getting some
unintended responses on some of the I/O’s.

The adapter boards are made to handle several different sizes and packages
with traces on both sides and these are good but not perfect quality boards.
We found a few whiskers on the traces on the back side. These were sanded
off and the problem was reduced but not resolved. Next we tested using an
opto isolating power filter which again helped but didn’t fully resolve the
issue. Finally, we realized that one of the basics in circuit design is to
have a Big Honking Ground Plane (I believe that is the technical term also
referred to as the BHGP or BFGP depending on the industry).

We grabbed some copper foil and added a BHGP under the adapter board and
voila, no more unintended signals.

In our haste to mockup part of the circuit, we ignored a basic element of
circuit design and it showed.

Don’t forget the basics!


I've gotta give a shout out to Ultra-Librarian www.ultralibrarian.com for amazing customer service. The provide schemati...
02/22/2024

I've gotta give a shout out to Ultra-Librarian www.ultralibrarian.com for amazing customer service. The provide schematic symbols, footprints and models for a gazillion parts in a bunch of formats for about every circuit design software platform.

I had downloaded a TQFP 44 pin microprocessor I'm using in a design. As I was working on the schematic, I noticed an error in the pinout. One pin was missing and another was duplicated resulting in about a dozen pins being out of place.

I screen shotted the mfgs datasheet and their symbol and sent it to their generic support email address, not expecting much for at least a few days.

Literally 15 minutes later they sent the updated part!



Completed configuring 135 watches with a custom version of our "Overwatch" app as part of the customer’s silent plant in...
02/16/2024

Completed configuring 135 watches with a custom version of our "Overwatch" app as part of the customer’s silent plant initiative.
No cell service in the plant? No problem
No company cell phones to pair a watch with? No problem
Not allowed to carry cell phones on the floor? No problem
Integrating with your legacy andon system? No problem
Need it customized? No problem

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Austin, TX

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