EDM Intelligent Solutions

EDM Intelligent Solutions Contract Manufacturing Services and 3D Metrology Systems for the Aerospace, Defense, Automotive and Learn more about each by clicking the tabs above.

EDM Intelligent Solutions (EDMIS) is a contract manufacturing and 3D metrology company centrally located just outside of Chicago, Illinois. Over the last 25 years, our teams of experts in the fields of tight tolerance manufacturing and 3D metrology have become trusted partners to a multitude of industries across the United States and the world including Aerospace, Automotive, Communications, Defen

se, Medical and Scientific customers. EDMIS offers CNC Electrical Discharge Machining (EDM) services, including Wire EDM, Sinker EDM, EDM Hole Drilling and Laser Ablation, along with Micro Milling and Precision Grinding. Our 3D Industrial Metrology systems and services offer unique automated inspection capabilities for the most challenging measurement applications. Contact us today to discuss your design and how we can apply an intelligent solution to your manufacturing and/or measurement challenges. Have specific questions about the capabilities of our operations groups, machinery, and staff?

High-volume construction requires ultra-durable, high-precision tooling. This Nail Die Cutting Tool produces the high-qu...
06/17/2026

High-volume construction requires ultra-durable, high-precision tooling. This Nail Die Cutting Tool produces the high-quality nail gun nails essential for building infrastructure.

To withstand extreme stress, we manufactured this component from rugged Tungsten Carbide using a multi-process approach: Wire EDM, Sinker EDM, and Precision Grinding.

Application Details
🔸Component: Nail Die Cutting Tool
🔸Material: Tungsten Carbide
🔸Services: Wire EDM, Sinker EDM & Precision Grinding
🔸Tolerances: +\- 0.0005''

Precision Verified Holding a +\- 0.0005'' tolerance on Tungsten Carbide requires absolute control. Our in-house experts rigorously verify every component for dimensional and surface roughness compliance using advanced 3D Metrology Systems & Services.

🔗 https://www.edmdept.com/applications/manufacturing-services-consumer-goods-construction-nail-die-cutter/

Today we celebrate Flag Day! A symbol of unity, freedom, and the values that bring us together.At EDM, we are proud to s...
06/14/2026

Today we celebrate Flag Day! A symbol of unity, freedom, and the values that bring us together.

At EDM, we are proud to stand behind the principles our flag represents, striving every day to uphold integrity, innovation, and excellence.

Advanced Tool & Die: Micro Milling Engineered PlasticsWhen manufacturing complex assembly components for high-performanc...
06/10/2026

Advanced Tool & Die: Micro Milling Engineered Plastics

When manufacturing complex assembly components for high-performance applications, material choice and machining precision are everything.

Below is an excellent example of an Assembly Component machined directly from PEEK Engineered Plastic using our high-precision Micro Milling services. PEEK is renowned for its exceptional mechanical strength and thermal resistance, but mastering its tight tolerances requires specialized expertise.

Application Details
🔸Component: Assembly Component
🔸Material: PEEK Engineered Plastic
🔸Manufacturing Service: Micro Milling
🔸Tolerances: +\- 0.0005''

Quality Verified by 3D Metrology
Achieving a +\- 0.0005'' tolerance on engineered polymers requires absolute control. To guarantee strict compliance with our customer's exact design specifications, every part produced by EDM Intelligent Solutions is rigorously inspected for dimensional and surface roughness accuracy.

🔗 https://buff.ly/m3Kqcsh

Today, we honor the courage, sacrifice, and resilience of those who served on D-Day. Their bravery changed the course of...
06/06/2026

Today, we honor the courage, sacrifice, and resilience of those who served on D-Day. Their bravery changed the course of history and continues to inspire generations.

At EDM, we remember and reflect on the values of determination, unity, and service that define true leadership.

Precision in Innovation: The Custom Surgical GripperBelow is an example of a Custom Surgical Gripper produced by our tea...
06/03/2026

Precision in Innovation: The Custom Surgical Gripper

Below is an example of a Custom Surgical Gripper produced by our team using advanced Wire EDM technology. Designed for flawless performance and ultimate reliability, this component showcases what happens when cutting-edge manufacturing meets rigorous quality control.

Application Details
🔸Component: Custom Surgical Gripper
🔸Material: Titanium (chosen for its biocompatibility and strength)
🔸Manufacturing Service: Wire EDM
🔸Tolerances: +\- 0.0002''

Verified by In-House Metrology

How do we ensure a tolerance of +\- 0.0002'' is strictly maintained? Every single component produced by EDM Intelligent Solutions is rigorously inspected for both dimensional accuracy and surface roughness compliance. Our in-house metrology experts utilize our advanced 3D Metrology Systems & Services to guarantee that the final product perfectly matches our customer’s exact design specifications.

🔗 https://buff.ly/Lv84Uap

This Mil-Spec M83513 Micro-D Connector Mold Insert is engineered to support the precise injection molding of custom conn...
05/29/2026

This Mil-Spec M83513 Micro-D Connector Mold Insert is engineered to support the precise injection molding of custom connectors that thrive in high-stakes environments.

Crafted from Hardened Tool Steel to an exacting +/- 0.0002" tolerance, this component showcases the power of combining our advanced machining capabilities:

🔸EDM Hole Drilling

🔸Wire EDM

🔸Sinker EDM

🔸Precision Grinding

To ensure absolute mission readiness, our in-house metrology experts validated both the dimensional layout and surface roughness compliance using EDMIS’s advanced 3D Metrology Systems & Services. From design print to final inspection, we build reliability into every micron.

🔗 https://buff.ly/lu55JkA

On Memorial Day, we pause to honor and remember the men and women who gave their lives in service to our country.Their s...
05/25/2026

On Memorial Day, we pause to honor and remember the men and women who gave their lives in service to our country.

Their sacrifice reminds us of the responsibility we all share—to uphold safety, integrity, and accountability in everything we do.

Today, and always, we remember.

Today, we’re celebrating Aviation Maintenance Technician Day—and the inspectors who keep aviation safe through skill, di...
05/24/2026

Today, we’re celebrating Aviation Maintenance Technician Day—and the inspectors who keep aviation safe through skill, discipline, and relentless attention to detail.

DDPS is designed to support that work: automated 3D data capture, consistent defect evaluation, and instant traceable reporting—so inspectors can make confident decisions with objective measurement data in hand.

Because the best inspections combine human expertise + repeatable data.

Learn more: https://www.edmdept.com/industries-served/aerospace-defense/aerospace-mro/.

05/22/2026

In MRO inspection, confidence comes from empowered inspectors.

EDM puts inspectors first by providing consistent, objective inspection data that supports their decisions, rather than replacing experience or professional judgment.

By strengthening how defects are measured, tracked, and verified over time, inspection teams gain clearer visibility, more reliable records, and stronger audit readiness—while maintaining full control of the inspection process.

The data informs the action.

The inspector makes the call.

The result: more confidence in every inspection outcome.

👉 Learn more about EDM’s inspection solutions: https://heyor.ca/pBY6Y0

Micro-precision is the backbone of seamless automation.This Hardened Tool Steel Micro Wire Guide demonstrates what’s pos...
05/21/2026

Micro-precision is the backbone of seamless automation.

This Hardened Tool Steel Micro Wire Guide demonstrates what’s possible when advanced machining processes converge. To hold a strict +/- 0.0002" tolerance, we utilized a powerful combination of production methods:

🔸Fine Hole EDM Drilling

🔸Wire EDM

🔸Precision Grinding

To guarantee absolute compliance with the customer's design, our in-house experts validated both dimensions and surface roughness using EDMIS’s advanced 3D Metrology Systems & Services.

🔗 https://buff.ly/SeNuz6q

Address

1261 Humbracht Circle
Bartlett, IL
60103

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

+16307360531

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