EDM Intelligent Solutions

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EDM Intelligent Solutions Contract Manufacturing Services and 3D Metrology Systems for the Aerospace, Defense, Automotive and Learn more about each by clicking the tabs above.

EDM Intelligent Solutions (EDMIS) is a contract manufacturing and 3D metrology company centrally located just outside of Chicago, Illinois. Over the last 25 years, our teams of experts in the fields of tight tolerance manufacturing and 3D metrology have become trusted partners to a multitude of industries across the United States and the world including Aerospace, Automotive, Communications, Defense, Medical and Scientific customers. EDMIS offers CNC Electrical Discharge Machining (EDM) services, including Wire EDM, Sinker EDM, EDM Hole Drilling and Laser Ablation, along with Micro Milling and Precision Grinding. Our 3D Industrial Metrology systems and services offer unique automated inspection capabilities for the most challenging measurement applications. Contact us today to discuss your design and how we can apply an intelligent solution to your manufacturing and/or measurement challenges. Have specific questions about the capabilities of our operations groups, machinery, and staff?

Downhole environments leave no room for error. Once a component is in the ground, performance depends on precision that ...
10/06/2026

Downhole environments leave no room for error. Once a component is in the ground, performance depends on precision that was built and verified long before installation.

For Autonomous Inflow Control Device (AICD) applications, EDM Intelligent Solutions manufactures hard, wear-resistant components for demanding oil and gas environments.

By pairing precision machining with in-house 3D metrology, our team helps ensure critical components are not only manufactured to specification, but verified throughout the process.

Precision you can verify, not just promise.

Learn more about AICDs and our capabilities: https://heyor.ca/5lL6gO

Accurate inspection data leads to better maintenance decisions.EDM Intelligent Solutions provides advanced 3D metrology ...
09/29/2026

Accurate inspection data leads to better maintenance decisions.

EDM Intelligent Solutions provides advanced 3D metrology services that leverage automated defect detection and measurement technology for aeroengine components. Our DDPS platform captures high-density point cloud data, identifies defects automatically, and generates detailed reports containing defect count, size, and location information.

For MROs, engine owners, and aerospace manufacturers, this means faster inspections, more consistent results, and the confidence that critical defects are accurately identified and measured. Our team combines metrology expertise with decades of precision manufacturing experience to help customers better understand and improve component performance.

See the technology in action: https://heyor.ca/3c7a2c

When extreme precision meets super-hard materials, standard machining methods just won't cut it.Check out these Precisio...
09/25/2026

When extreme precision meets super-hard materials, standard machining methods just won't cut it.

Check out these Precision Cutting Tool Inserts, shaped with Laser Ablation to craft pristine, sharp cutting edges on ultra-tough materials like Carbide, CBN, and PCD Diamond.

Laser ablation removes material with zero mechanical force—eliminating edge chipping, heat-affected zones, and micro-cracking to maximize tool life and cutting performance.

Application Breakdown:
🔸Component: Precision Cutting Tool Inserts
🔸Material: Carbide, CBN, and PCD Diamond
🔸Tolerances: ±0.0002″
🔸Manufacturing Services: Laser Ablation

Peak cutting performance requires relentless quality control. At EDM Intelligent Solutions, our in-house metrology experts inspect every insert for strict dimensional and surface roughness compliance using advanced 3D Metrology Systems & Services.

🔗https://buff.ly/nR7pmhn

Not all defects are visible through traditional inspection methods.EDM Intelligent Solutions' Defect Detection Process S...
09/22/2026

Not all defects are visible through traditional inspection methods.

EDM Intelligent Solutions' Defect Detection Process Solution (DDPS) utilizes high-resolution 3D scanning technology to automatically detect and measure defects on some of the aerospace industry's most complex engine components. Through automated defect detection, measurement, and reporting, customers gain actionable data on defect count, size, and location to support maintenance and quality decisions.

Using our RSH-M10 Robotic Metrology System, turbine blade inspections are completed with speed, accuracy, and repeatability, helping aerospace customers improve component assessment and streamline inspection workflows.

Learn more about our DDPS capabilities: https://heyor.ca/3c7a2c

Ever wonder how your favorite consumer brands ensure millions of everyday products look and perform exactly the same? It...
09/17/2026

Ever wonder how your favorite consumer brands ensure millions of everyday products look and perform exactly the same? It all starts with the tooling behind the scenes.

Take a look at this Precision Extrusion Die, crafted for a major public brand to support high-volume consumer goods manufacturing. When you're outputting thousands of parts an hour, even the smallest variation in the die can cause massive downtime—making accuracy essential.

Application Breakdown

Component: Precision Extrusion Die

Material: Stainless Steel

Tolerances: ±0.0002″

Manufacturing Services:

🔸 Wire EDM

🔸 Sinker EDM

🔸 Precision Grinding

At EDMIS, high-volume capability never comes at the expense of precision. Every component is analyzed for strict dimensional and surface roughness compliance by our in-house metrology experts using advanced 3D Metrology Systems & Services.

🔗https://buff.ly/mMJIrG4

Precision manufacturing doesn't stop at one industry.EDM Intelligent Solutions supports customers across the aerospace, ...
09/15/2026

Precision manufacturing doesn't stop at one industry.

EDM Intelligent Solutions supports customers across the aerospace, medical, and energy sectors with contract manufacturing solutions designed for complex, high-precision applications. From tight-tolerance machined components to production support for highly regulated industries, our team delivers the quality, consistency, and expertise customers depend on.

Whether the end application is in the air, in a hospital, or powering critical infrastructure, EDM Intelligent Solutions is committed to helping customers bring demanding projects from concept to completion.

Learn more about our advanced manufacturing capabilities and reach out to us today: https://heyor.ca/mPauKV

Today, EDM Intelligent Solutions joins the nation in remembering the lives lost on September 11 and honoring the courage...
09/11/2026

Today, EDM Intelligent Solutions joins the nation in remembering the lives lost on September 11 and honoring the courage and selflessness shown by so many in response.

We remember their lives, their sacrifice, and the strength that united a nation.

LAST CHANCE! Attending IMTS 2026 in Chicago? Take a short drive to Bartlett, IL, and join us for the EDM Intelligent Sol...
09/08/2026

LAST CHANCE! Attending IMTS 2026 in Chicago? Take a short drive to Bartlett, IL, and join us for the EDM Intelligent Solutions Open House to see how we bring contract manufacturing and advanced inspection capabilities together under one roof.

At EDM Intelligent Solutions, quality is not an afterthought. Our non-contact 3D form and surface roughness measurement technology is integrated directly into our production workflows, enabling faster validation, increased accuracy, and confidence in every part produced.

Visitors will experience how our 3D Metrology Services and Contract Manufacturing capabilities work seamlessly together, delivering a single-source solution for aerospace, medical, and other precision manufacturing applications.

See the technology. Meet the experts. Discover what's possible when manufacturing and quality control operate as one.

Book your visit before spots run out:
https://heyor.ca/oMGedp

Learn more here: https://heyor.ca/mPauKV

Progress doesn't happen by accident. It's built by people.This Labor Day, EDM Intelligent Solutions recognizes the engin...
09/07/2026

Progress doesn't happen by accident. It's built by people.

This Labor Day, EDM Intelligent Solutions recognizes the engineers, technicians, machinists, inspectors, manufacturers, and innovators whose expertise and dedication help advance the aerospace, medical, energy, and industrial sectors every day.

We're proud to work alongside the talented professionals who transform complex challenges into precision solutions and turn ideas into real-world impact.

Thank you for all that you do.

High-precision components drive seamless electrical connectivity. ⚡Check out this Wire Crimping Tool Insert, custom-mach...
09/04/2026

High-precision components drive seamless electrical connectivity. ⚡

Check out this Wire Crimping Tool Insert, custom-machined for secure wire and contact crimping across complex electronics applications.

Achieving extreme accuracy on hardened materials requires the right combination of advanced machining and rigorous quality control.

Application Breakdown
Component: Wire Crimping Tool Insert

Material: Hardened Tool Steel

Tolerances: ±0.0002″

Manufacturing Services:

🔸 Wire EDM

🔸 Sinker EDM

🔸 Precision Grinding

Verified Quality & Measurement

At EDM Intelligent Solutions, every component undergoes meticulous dimensional and surface roughness testing. Our in-house metrology experts verify exact design compliance using advanced 3D Metrology Systems and Services—delivering the precision your electronic applications demand.

🔗https://www.edmdept.com/applications/manufacturing-services-electronics-wire-crimping-tool-insert/

Address

1261 Humbracht Circle
Bartlett, IL
60103

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

+16307360531

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