EDM Intelligent Solutions

EDM Intelligent Solutions Contract Manufacturing Services and 3D Metrology Systems for the Aerospace, Defense, Automotive and Learn more about each by clicking the tabs above.

EDM Intelligent Solutions (EDMIS) is a contract manufacturing and 3D metrology company centrally located just outside of Chicago, Illinois. Over the last 25 years, our teams of experts in the fields of tight tolerance manufacturing and 3D metrology have become trusted partners to a multitude of industries across the United States and the world including Aerospace, Automotive, Communications, Defen

se, Medical and Scientific customers. EDMIS offers CNC Electrical Discharge Machining (EDM) services, including Wire EDM, Sinker EDM, EDM Hole Drilling and Laser Ablation, along with Micro Milling and Precision Grinding. Our 3D Industrial Metrology systems and services offer unique automated inspection capabilities for the most challenging measurement applications. Contact us today to discuss your design and how we can apply an intelligent solution to your manufacturing and/or measurement challenges. Have specific questions about the capabilities of our operations groups, machinery, and staff?

Precision in Innovation: The Custom Surgical GripperBelow is an example of a Custom Surgical Gripper produced by our tea...
06/03/2026

Precision in Innovation: The Custom Surgical Gripper

Below is an example of a Custom Surgical Gripper produced by our team using advanced Wire EDM technology. Designed for flawless performance and ultimate reliability, this component showcases what happens when cutting-edge manufacturing meets rigorous quality control.

Application Details
🔸Component: Custom Surgical Gripper
🔸Material: Titanium (chosen for its biocompatibility and strength)
🔸Manufacturing Service: Wire EDM
🔸Tolerances: +\- 0.0002''

Verified by In-House Metrology

How do we ensure a tolerance of +\- 0.0002'' is strictly maintained? Every single component produced by EDM Intelligent Solutions is rigorously inspected for both dimensional accuracy and surface roughness compliance. Our in-house metrology experts utilize our advanced 3D Metrology Systems & Services to guarantee that the final product perfectly matches our customer’s exact design specifications.

đź”— https://buff.ly/Lv84Uap

This Mil-Spec M83513 Micro-D Connector Mold Insert is engineered to support the precise injection molding of custom conn...
05/29/2026

This Mil-Spec M83513 Micro-D Connector Mold Insert is engineered to support the precise injection molding of custom connectors that thrive in high-stakes environments.

Crafted from Hardened Tool Steel to an exacting +/- 0.0002" tolerance, this component showcases the power of combining our advanced machining capabilities:

🔸EDM Hole Drilling

🔸Wire EDM

🔸Sinker EDM

🔸Precision Grinding

To ensure absolute mission readiness, our in-house metrology experts validated both the dimensional layout and surface roughness compliance using EDMIS’s advanced 3D Metrology Systems & Services. From design print to final inspection, we build reliability into every micron.

đź”— https://buff.ly/lu55JkA

On Memorial Day, we pause to honor and remember the men and women who gave their lives in service to our country.Their s...
05/25/2026

On Memorial Day, we pause to honor and remember the men and women who gave their lives in service to our country.

Their sacrifice reminds us of the responsibility we all share—to uphold safety, integrity, and accountability in everything we do.

Today, and always, we remember.

Today, we’re celebrating Aviation Maintenance Technician Day—and the inspectors who keep aviation safe through skill, di...
05/24/2026

Today, we’re celebrating Aviation Maintenance Technician Day—and the inspectors who keep aviation safe through skill, discipline, and relentless attention to detail.

DDPS is designed to support that work: automated 3D data capture, consistent defect evaluation, and instant traceable reporting—so inspectors can make confident decisions with objective measurement data in hand.

Because the best inspections combine human expertise + repeatable data.

Learn more: https://www.edmdept.com/industries-served/aerospace-defense/aerospace-mro/.

05/22/2026

In MRO inspection, confidence comes from empowered inspectors.

EDM puts inspectors first by providing consistent, objective inspection data that supports their decisions, rather than replacing experience or professional judgment.

By strengthening how defects are measured, tracked, and verified over time, inspection teams gain clearer visibility, more reliable records, and stronger audit readiness—while maintaining full control of the inspection process.

The data informs the action.

The inspector makes the call.

The result: more confidence in every inspection outcome.

👉 Learn more about EDM’s inspection solutions: https://heyor.ca/pBY6Y0

Micro-precision is the backbone of seamless automation.This Hardened Tool Steel Micro Wire Guide demonstrates what’s pos...
05/21/2026

Micro-precision is the backbone of seamless automation.

This Hardened Tool Steel Micro Wire Guide demonstrates what’s possible when advanced machining processes converge. To hold a strict +/- 0.0002" tolerance, we utilized a powerful combination of production methods:

🔸Fine Hole EDM Drilling

🔸Wire EDM

🔸Precision Grinding

To guarantee absolute compliance with the customer's design, our in-house experts validated both dimensions and surface roughness using EDMIS’s advanced 3D Metrology Systems & Services.

đź”— https://buff.ly/SeNuz6q

Inspection is no longer just about finding defects, it’s about improving how MROs operate.Automated defect detection is ...
05/19/2026

Inspection is no longer just about finding defects, it’s about improving how MROs operate.

Automated defect detection is helping teams manage higher volumes with confidence, produce more consistent and traceable results, and allow experienced inspectors to focus on the work that truly requires their expertise.

The result is simple: stronger data, better decisions, and more reliable inspection workflows.

Learn more: https://heyor.ca/pBY6Y0

Today, we honor those who have served in the armed forces and recognize the dedication, sacrifice, and commitment they b...
05/16/2026

Today, we honor those who have served in the armed forces and recognize the dedication, sacrifice, and commitment they bring to protecting our country.

At EDM, we’re grateful for service members whose courage and leadership continue to inspire us every day.

Thank you for your service.

Precision meets the "impossible" in the world of micro-electronics.Check out this Micro Die Stamping Plate—a critical co...
05/13/2026

Precision meets the "impossible" in the world of micro-electronics.

Check out this Micro Die Stamping Plate—a critical component for the ever-shrinking world of modern electronics. To produce electrical components at this scale, we pushed the boundaries of what’s possible in micro-manufacturing.

The Specs:
🔸Material: Micro Grain Carbide

🔸Feature Sizes: Below 40 microns (thinner than a human hair!)

🔸Aspect Ratio: 20:1

🔸Tolerances: +/- 0.0001″ (2–3 microns)

🔸Surface Finish: 6 Ra µin

How We Do It:
By combining precision model-based manufacturing with high-resolution 3D metrology, our team ensures every micron and surface roughness measurement is accounted for.

When your tolerances are measured in microns, you need a partner that lives in the details.

đź”— https://buff.ly/igkQ817

💖 Happy Mother’s Day 💖From early mornings to late nights, moms do it all, and make it look effortless. At EDM, we’re sen...
05/10/2026

💖 Happy Mother’s Day 💖

From early mornings to late nights, moms do it all, and make it look effortless. At EDM, we’re sending love and appreciation to all the amazing mothers who inspire us daily.

You are truly unstoppable 🌟

Address

1261 Humbracht Circle
Bartlett, IL
60103

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

+16307360531

Website

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