EDM Intelligent Solutions

EDM Intelligent Solutions Contract Manufacturing Services and 3D Metrology Systems for the Aerospace, Defense, Automotive and Learn more about each by clicking the tabs above.

EDM Intelligent Solutions (EDMIS) is a contract manufacturing and 3D metrology company centrally located just outside of Chicago, Illinois. Over the last 25 years, our teams of experts in the fields of tight tolerance manufacturing and 3D metrology have become trusted partners to a multitude of industries across the United States and the world including Aerospace, Automotive, Communications, Defen

se, Medical and Scientific customers. EDMIS offers CNC Electrical Discharge Machining (EDM) services, including Wire EDM, Sinker EDM, EDM Hole Drilling and Laser Ablation, along with Micro Milling and Precision Grinding. Our 3D Industrial Metrology systems and services offer unique automated inspection capabilities for the most challenging measurement applications. Contact us today to discuss your design and how we can apply an intelligent solution to your manufacturing and/or measurement challenges. Have specific questions about the capabilities of our operations groups, machinery, and staff?

High-precision components drive seamless electrical connectivity. ⚡Check out this Wire Crimping Tool Insert, custom-mach...
09/04/2026

High-precision components drive seamless electrical connectivity. ⚡

Check out this Wire Crimping Tool Insert, custom-machined for secure wire and contact crimping across complex electronics applications.

Achieving extreme accuracy on hardened materials requires the right combination of advanced machining and rigorous quality control.

Application Breakdown
Component: Wire Crimping Tool Insert

Material: Hardened Tool Steel

Tolerances: ±0.0002″

Manufacturing Services:

🔸 Wire EDM

🔸 Sinker EDM

🔸 Precision Grinding

Verified Quality & Measurement

At EDM Intelligent Solutions, every component undergoes meticulous dimensional and surface roughness testing. Our in-house metrology experts verify exact design compliance using advanced 3D Metrology Systems and Services—delivering the precision your electronic applications demand.

🔗https://www.edmdept.com/applications/manufacturing-services-electronics-wire-crimping-tool-insert/

Open House Alert! Whether you're manufacturing turbine components for aerospace applications or supporting critical asse...
09/02/2026

Open House Alert! Whether you're manufacturing turbine components for aerospace applications or supporting critical assets in the energy sector, inspection accuracy matters.

September 14-19, 2026, during IMTS, EDM Intelligent Solutions is opening its doors in Bartlett, IL, for live demonstrations of our advanced 3D metrology solutions, including cooling hole inspection technology and defect detection for repair and maintenance applications.

Just a short drive from Chicago O'Hare, visit our facility and see how EDM helps organizations improve inspection quality, reduce uncertainty, and make more informed decisions.

Book your visit today: https://heyor.ca/oMGedp

From Precision Manufacturing to Complete VerificationIf you're in Chicago for IMTS 2026, make plans to visit EDM Intelli...
08/31/2026

From Precision Manufacturing to Complete Verification

If you're in Chicago for IMTS 2026, make plans to visit EDM Intelligent Solutions' Open House in nearby Bartlett, IL.

Experience firsthand how we're closing the loop between manufacturing and inspection with our advanced non-contact 3D Optical Metrology and Surface Roughness Inspection Systems, operating directly alongside our high-precision EDM cells.

This integrated approach helps ensure complete GD&T compliance, process validation, and absolute traceability, giving customers confidence that every component meets exact specifications.

Whether you're focused on aerospace, medical, or other highly regulated industries, EDM Intelligent Solutions offers a unique combination of Contract Manufacturing Services and 3D Metrology expertise, all in one solution.

Book your visit today: https://heyor.ca/oMGedp

Dive into the solutions: https://heyor.ca/mPauKV

The innovation doesn't stop at IMTS.From September 14-19, 2026, EDM Intelligent Solutions is welcoming aerospace and ene...
08/27/2026

The innovation doesn't stop at IMTS.

From September 14-19, 2026, EDM Intelligent Solutions is welcoming aerospace and energy manufacturers, OEMs, and maintenance organizations to our Bartlett, IL facility for exclusive demonstrations of our advanced 3D metrology solutions.

Explore:
✔ Cooling Hole Inspection Technology
✔ Defect Detection for Service & Repair Applications (DDPS)
✔ Live Equipment Demonstrations
✔ Direct Access to our Technical Experts

Take the short trip from Chicago and experience the technology firsthand.

Reserve your visit: https://heyor.ca/oMGedp

Complex turbine blade inspection requires more than traditional measurement methods.The MVi5 3D Metrology Center enables...
08/25/2026

Complex turbine blade inspection requires more than traditional measurement methods.

The MVi5 3D Metrology Center enables automated inspection of critical turbine blade features, delivering high-resolution measurement data for cooling holes, blade geometries, and surface characteristics.

Built for the demands of modern aero-engine manufacturing.

Dive into how EDM supports critical OEM requirements: https://heyor.ca/RbyWB6

Innovation is at the heart of aviation.On National Aviation Day, we recognize the engineers, technicians, educators, and...
08/19/2026

Innovation is at the heart of aviation.

On National Aviation Day, we recognize the engineers, technicians, educators, and aviation professionals who are shaping the future of the industry. At EDM, we're proud to support the next generation of aviation manufacturing & maintenance through advanced solutions that help build safer skies.

Happy National Aviation Day!

What could greater inspection confidence mean for your operation?Find out during the EDM Intelligent Solutions Open Hous...
08/17/2026

What could greater inspection confidence mean for your operation?

Find out during the EDM Intelligent Solutions Open House, taking place alongside IMTS 2026 (September 14-19).

Step beyond the trade show floor and visit our Bartlett, IL headquarters to see the technologies helping aerospace and energy organizations identify defects faster, verify critical dimensions, and improve confidence in every inspection decision.

From advanced cooling hole inspection to sophisticated defect detection capabilities, you'll experience firsthand how precision metrology can drive performance across your operation.

Book your visit today and connect one-on-one with our team:
https://heyor.ca/DURagx

Schedule early to guarantee availability.

Check out this Skin Graft Cutting Die, engineered for incredible accuracy to meet the rigorous demands of the medical in...
08/14/2026

Check out this Skin Graft Cutting Die, engineered for incredible accuracy to meet the rigorous demands of the medical industry.

To achieve the intricate geometry and ultra-tight tolerances required for this component, our team used Advanced EDM technologies, backed by state-of-the-art metrology verification.

Application Breakdown:

Component: Skin Graft Cutting Die
Material: Stainless Steel
Tolerances: +\- 0.0002” (Sub-micron level precision)
Manufacturing Services:
🔸 EDM Drilling
🔸Wire EDM
🔸 Sinker EDM

Every precision component produced at EDM Intelligent Solutions undergoes strict dimensional and surface roughness inspection. Our in-house metrology experts verify compliance against customer designs using advanced 3D Metrology Systems—ensuring absolute perfection before it leaves our floor.

🔗 https://www.edmdept.com/applications/manufacturing-services-medical-skin-graft-cutting-die/

08/11/2026

As aero-engine designs evolve, so do the inspection challenges.

Today's turbine blades feature increasingly complex airfoils, root geometries, and cooling hole designs that demand higher levels of accuracy than ever before.

EDM Intelligent Solutions' 3D Metrology Services help manufacturers validate critical blade features with advanced scanning and measurement technology—supporting quality, performance, and production confidence.

Learn more: https://heyor.ca/7OHTqX

Custom Flexure Insert | Tool & Die PrecisionMaintaining tight tolerances on complex tooling components requires a seamle...
08/07/2026

Custom Flexure Insert | Tool & Die Precision

Maintaining tight tolerances on complex tooling components requires a seamless bridge between advanced manufacturing and rigorous quality control.

This custom Flexure Insert manufactured from Hardened Tool Steel showcases the tight-tolerance synergy of our Wire EDM and Precision Grinding capabilities, holding tight dimensional specs of ±0.0005″.

The EDMIS Advantage:
Producing precision components is only half the equation. To guarantee complete compliance with our customer's design, our in-house metrology experts verify both dimensional accuracy and surface roughness using our advanced 3D Metrology Systems—the same high-end 3D Metrology Services we offer to our contract partners.

Whether you need complex tool and die inserts or full contract metrology inspection, EDM Intelligent Solutions delivers absolute confidence in every micron.

🔗https://www.edmdept.com/applications/manufacturing-services-tool-die-custom-flexure-insert/

Address

1261 Humbracht Circle
Bartlett, IL
60103

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

+16307360531

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