Volatile Free

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Volatile Free Volatile Free, Inc, is a family owned and operated chemical manufacturer doing business since 1995. Headquartered in Brookfield, WI, Volatile Free, Inc.

(VFI®) is a successful manufacturer of silicone, acrylic and spray foam and related services. Since 1995, Volatile Free, Inc.’s mission has been to produce strictly low Volatile Organic Content (VOC) products. Utilizing advanced techniques in chemistry, technology and steady company growth, demonstrates Volatile Free Inc.’s commitment to provide quality products and services.

If you need an alternative to making molds for your or stone projects, VFI also manufactures form hard coats. These ...
10/16/2026

If you need an alternative to making molds for your or stone projects, VFI also manufactures form hard coats.

These coatings are sprayed or brushed onto EPS or other shaped/carved foam to create a protective barrier before casting concrete.

While these aren’t as long-lasting as a , they are excellent for projects and can be a cost-effective alternative depending on size.

We offer 3 formulas: a brushable, a high-pressure spray, and a cartridge-based spray. This allows us to meet your processing needs, whether your facility is set up for spray application or not.

In the event that the gets damaged, we also offer a repair material to fix cracks, dents, and scratches.

If you’d like to learn more about these coatings, please visit the website or contact (800) 307-9218.

10/14/2026

We’ve run into some situations where try to use without a supportive structure or surface beneath.

are designed to create a protective layer over a surface. They should not be used to produce hollow structures as a way to cut material costs.

While hard coats can be used in some capacities, they should always be backed by something supportive.

An unsupported hard coat will eventually weaken and deform, especially when exposed to environmental conditions.

There are several ways you can avoid a failing hard coat, including:

- Spray over a supportive surface
- Backfill the sprayed coating with expanding foam
- Use a rotocast plastic

If you’d like to learn more about these alternatives or why supporting a hard coat is important, check out our tech piece: https://volatilefree.com/why-is-my-hard-coat-project-failing/

We are just 6 weeks away from the IAAPA Expo in Orlando, FL, running from Nov. 17th – 20th, and you’re not going to want...
10/09/2026

We are just 6 weeks away from the IAAPA Expo in Orlando, FL, running from Nov. 17th – 20th, and you’re not going to want to miss the VFI booth this year.

Our premier theming & hard coat contest was a hit last year, so we are bringing it back bigger and better to booth in the South Hall!

This year, the following 5 contestants are expected to show off their artistic talents:

- Iron, Wood & Glitter
- Michigan Scenic Studio
- Outshaped
- Plague Productions
- Prop House Design

In addition to our contest, we will also be talking about some new products added to our line, including VFI-6160 60 D Impact Resistant Hard Coat.

This new offers improved impact resistance and durability, with ASTM E84 Class A fire testing where needed.

If you have any questions before the show hits, please reach out to your designated sales rep or call (800) 307-9218. We also have a limited number of free show passes available for those interested in attending.

Since temperatures across the US have started to slowly drop, we thought it would be a great time to talk about how cold...
10/07/2026

Since temperatures across the US have started to slowly drop, we thought it would be a great time to talk about how cold weather can affect your materials.

Water-based materials or materials with sensitive, modified isocyanates are prone to freezing as temperatures inch below 60°F.

If you’re not prepared for cold weather, your materials could be at risk of freezing, which could affect the overall performance of the product.

The ways in which cold weather can affect your materials include:

1. Curing issues
2. Shrinkage and deformation
3. Material failure

This applies to , plastics, coatings, and foams, or and hybrid coatings.

The best way to combat this is by storing your materials between 60-90°F, working in temperature-controlled environments, and stocking up on materials before the cold weather really hits to avoid needing a heated truck.

If you’d like further assistance from VFI, please reach out through the contact form on our website or by calling (800) 307-9218.

While VFI focuses heavily on our for projects, we also manufacture a line of compounds to prevent damage to . The...
10/02/2026

While VFI focuses heavily on our for projects, we also manufacture a line of compounds to prevent damage to .

These materials are offering quick cure times and easy application via a dual cartridge static mix gun or low-pressure machine pump.

In addition to our joint fillers, we also have a repair material that works well with any of our joint fillers.

The can be used for filling cracks, patching spalled areas, or resurfacing broken concrete.

If you’re interested in learning more about these materials, visit the website: https://volatilefree.com/application/joint-filler/

All materials experience a certain amount of shrinkage due to the exothermic reaction they generate to cure. Most on...
09/30/2026

All materials experience a certain amount of shrinkage due to the exothermic reaction they generate to cure.

Most only encounter a .15% linear shrinkage because they are designed to limit shrinkage to meet tight tolerances.

However, there are cases where your part is shrinking more than this, which ruins the quality and dimensional stability.

Typical reasons this occurs in urethane plastic and are:

1. Casting size and wall thickness
2. Temperature
3. Tooling material used
4. Adding incompatible materials

If you want to learn about how you can plan for shrinkage, check out VFI’s tech piece: https://volatilefree.com/why-is-my-urethane-plastic-part-shrinking/

If you have any immediate questions or concerns, call (800) 307-9218.

This weekend is the Architectural Precast Association (APA) Annual Convention, and our expert Dana Gustafson will be s...
09/25/2026

This weekend is the Architectural Precast Association (APA) Annual Convention, and our expert Dana Gustafson will be showcasing our products at one of the tabletop displays.

If you’re heading down to St. Petersburg, Florida this weekend, feel free to stop by for a discussion on , , and form coatings for various projects.

If you’re not in the area, we can also connect you with one of our experts through the main line at (800) 307-9218 to answer all your questions and guide you to the right product, whether you need a pourable, sprayable, or brushable material.

If you have forms made of foam, metal, or wood that you’d like to extend the life of due to abrasive , VFI has the an...
09/24/2026

If you have forms made of foam, metal, or wood that you’d like to extend the life of due to abrasive , VFI has the answer for you.

VFI-4386 Form Coating Epoxy is a high-end material that protects these surfaces and creates a level surface for consistent .

It also allows for easy application in minimal passes and limits sagging and dripping on vertical surfaces if needed.

Epoxy-based coatings are a great alternative to urethane materials if moisture is an issue. It’s also a great alternative if spraying is an issue, as it's applied via roller.

If you’d like to learn more, reach out to VFI through our website or by contacting (800) 307-9218. We’ll get you connected with a designated rep to answer all your questions.

With such a vast catalog of products for and , it can be a bit daunting to determine which VFI product will work best...
09/23/2026

With such a vast catalog of products for and , it can be a bit daunting to determine which VFI product will work best for your project.

The main groups of products VFI manufacturers are:

- Brushable hard coats
- Cartridge-based hard coats
- High-pressure hard coats

Which product you need will be dependent on your equipment needs and the type of project you are working on.

Brushables are great for small projects or repairs on other .

Cartridge-based materials are a step-up and allow fabricators to get into the universe of spraying without high equipment costs.

High-pressure hard coats are the best option for large jobs and consistent spraying due to high equipment costs and equipment maintenance.

If you’d like to learn more about VFI’s products, visit the website here: https://volatilefree.com/industries/theming/

Or contact our main line, (800) 307-9218, to be contacted by a rep directly.

There is an abundance of and polyurea on the market, so it’s easy to get lost in which product is right for you. An ...
09/18/2026

There is an abundance of and polyurea on the market, so it’s easy to get lost in which product is right for you.

An easy way to navigate through products is by looking at their properties.

Depending on your unique project, you’ll likely want to view the following physical properties:

- Shore hardness
- Tensile strength
- Elongation
- Tear strength
- Water absorption or permeance
- Adhesion strength

These properties provide insight into the durability and longevity of the polyurea or hybrid.

Liquid properties that might be important to take a look at include:

- Solids by volume
- Mix ratio by volume
- Viscosity
- Gel time
- Recoat time
- Place into service
- Full cure

These properties provide insight into workability and processing when using the material.

If you’d like to learn more about what each of these properties means for your project, visit
VFI’s blog: https://volatilefree.com/understanding-the-properties-of-polyurea-and-hybrid-coatings/

Or, you can speak to one of our experts by calling (800) 307-9218.

Address

19500 Janacek Court
Brookfield, WI
53045

Opening Hours

Monday 8am - 4pm
Tuesday 8am - 4pm
Wednesday 8am - 4pm
Thursday 8am - 4pm
Friday 8am - 4pm

Telephone

(800) 307-9218

Website

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