Zander CNC Solutions

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Recently, I had the opportunity to reverse engineer a project for Virtual Protective, helping capture critical design de...
06/22/2026

Recently, I had the opportunity to reverse engineer a project for Virtual Protective, helping capture critical design details and develop accurate manufacturing ready information. Projects like this highlight the value of understanding not only how a component is built, but also how it can be efficiently produced and improved.

One thing that stands out about Virtual Protective is their commitment to supporting domestic manufacturing. They are actively working to have components manufactured in San Antonio and surrounding areas, helping strengthen local supply chains and create opportunities for regional manufacturers and shops.

As manufacturing continues to evolve, collaboration between engineering, reverse engineering, and local production partners becomes increasingly important.

CAD Machining LocalManufacturing ProductDevelopment ManufacturingEngineeringfusion360

New fixture design for the DVF5000. Every precision part starts with solid workholding.Engineering meets creativity — th...
11/07/2025

New fixture design for the DVF5000. Every precision part starts with solid workholding.

Engineering meets creativity — that’s where the fun begins.

🛠 Precision Meets ProductivityPushing the limits on the Doosan MX2100 mill-turn, programmed start to finish in Siemens N...
08/09/2025

🛠 Precision Meets Productivity
Pushing the limits on the Doosan MX2100 mill-turn, programmed start to finish in Siemens NX. This aluminum part went from concept to chips in record time.

From complex toolpaths to synchronized milling, the MX2100 handled it all in a single setup, cutting down cycle time and boosting efficiency.

🔹 Machine: Doosan MX2100
🔹 Software: Siemens NX CAM
🔹 Material: Aluminum
🔹 Ops: Multi-axis turning & milling

📏 One setup. Infinite possibilities.
💬 Drop a comment if you want to see the full programming workflow!



Proud to share a custom-designed multi-axis fixture built specifically for the DN Solutions DVF 5000 that will be delive...
07/02/2025

Proud to share a custom-designed multi-axis fixture built specifically for the DN Solutions DVF 5000 that will be delivered this month! Engineered for maximum rigidity and flexibility to handle this complex setup with minimal interference and optimized tool access. Designed, modeled, and dialed in-house.

This one pushes the limits of what 5-axis workholding can do.


🔧 CAM + Design: Solid strategy
⚙️ Machine: DN Solutions DVF5000
🛠️ Fixture: Custom, fully modular, built for repeatability

Tagging the innovators who keep pushing our industry forward:
siemens

Had fun making this CAD model of a part for Boeing. All I had was a faded drawing that dated back to the 70's. It worked...
01/31/2025

Had fun making this CAD model of a part for Boeing. All I had was a faded drawing that dated back to the 70's. It worked out in the end!

Sometimes, you have to get creative with fixturing. I had to rework some large heat sinks that had unique geometry. This...
01/31/2025

Sometimes, you have to get creative with fixturing. I had to rework some large heat sinks that had unique geometry. This is what I came up with.

Sometimes, you have to get creative with fixturing. I had to rework some large heat sinks that had unique geometry. This...
01/30/2025

Sometimes, you have to get creative with fixturing. I had to rework some large heat sinks that had unique geometry. This is what I came up with.

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Bulverde, TX
78163

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