Straight Flight

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Straight Flight Multi-faceted FAA and EASA Certified Repair Station specializing in aircraft repairs, maintenance, inspections, inspections and modifications.

Straight Flight Inc, founded in 1986, has developed into Centennial Airport's #1 structural repair and major modification facility (Class 1 and Class 3 Airframe ratings) using the aviation industry's latest innovative and cost-effective repair techniques. It's how we service, repair and modify aircraft that has moved us ahead of our competitors. Our general manager, Ernest Smith, has over 25 years of extensive maintenance, repair and fabrication experience within the general, corporate and commercial aviation industry. Ernest, a licensed mechanic and pilot, understands the importance of ensuring that the work performed on your aircraft is both safe and affordable and is well aware that dedication to our customer is paramount to maintaining and growing the business. Straight Flight was created to meet the demands of the regional aviation area and has perfromed maintenance, inspections and numerous structural repairs and modifications to general, corporate and military aircraft of national and international origin. We are staffed with over 25 highly skilled and dedicated airframe, powerplant and composite technicians. This exceptional group of techs, when coupled with our well-equipped shop, makes us extremely proficient in minumizing down time and lowering repair costs. Composite Repairs & Fabrication -
To meet the demand of our customers, Straight Flight, Inc., has built one of the region's most fully equipped composite shops designed with aircraft in mind. These unique and lightweight components are used in a wide range of applications in the aviation and aerospace industry. With our new facility and highly experiened technicians we are able to fabricate and repair various component parts using the following methods:

Wet Lay-up lamination panels - Fiberglass, carbon fiber and Kevlar
Wet lay -up sandwich panels - Fiberglass with foam core, and carbon fiber and Kevlar with honeycomb core. Prepreg lamination panels – Fiberglass, carbon fiber and Kevlar
Prepreg sandwich panels - Fiberglass with foam core, and carbon fiber and Kevlar with honeycomb core
Metal bonding - Hot and cold bond fabrication and repairs. Damage to a composite component is not always visible to the naked eye and the extent of damage is best determined using suitable nondestructive testing (NDT) methods. Types of composite NDT inspections Straight Flight can provide are ultrasound, X-ray, light table and tap test. Repairs to aircraft structures are controlled and executed according to the manufacture's Structural Repair Manual (SRM). On the occasion when there is no approved procedure in the SRM Straight Flight utilizes FAA designated engineering representatives (DERs) to ensure repairs meet or exceed original manufacture specifications. Straight Flight produces superb composite products and repairs at a cost much less than that of the aircraft manufacture. If your aircraft has been damaged and you want an FAA certified shop, with a Class 1 Composite Airframe repair rating to do the work, please contact us and allow us to quote this project for you!

Composite damage is not always as straightforward as it looks.When damage falls outside standard repair limits, the path...
10/03/2026

Composite damage is not always as straightforward as it looks.

When damage falls outside standard repair limits, the path forward may require advanced inspection, engineering support, approved repair data, and a carefully controlled repair process.

Our latest blog explores what happens when composite damage goes beyond the SRM and how experienced repair teams help get aircraft components back into service.

Read the full blog:

Composite aircraft structures are designed to be lightweight, strong, and durable. But when damage occurs, determining how to repair it is not always straightforward. For some damage, the Structural Repair Manual, or SRM, provides clear guidance on how the repair should be performed. However, there....

One team. One mission. The people behind Straight Flight are what keep the operation moving every day across every depar...
09/22/2026

One team. One mission. The people behind Straight Flight are what keep the operation moving every day across every department.



📷 : Jason Zayas

This Cessna 208 is undergoing a custom camera hold modification, allowing it to support advanced aerial imaging operatio...
09/18/2026

This Cessna 208 is undergoing a custom camera hold modification, allowing it to support advanced aerial imaging operations. Projects like these showcase our ability to develop and install aircraft modifications tailored to each customer's unique needs.



📷 : Jason Zayas

Repair progress on this Pilatus PC-12 lower forward cowling. After sustaining burn damage, our composite team completed ...
09/04/2026

Repair progress on this Pilatus PC-12 lower forward cowling. After sustaining burn damage, our composite team completed the final layup, restoring the structure and preparing it for the next stages of the repair process.

Meet the team behind the final signoff. Our Inspection Department plays a critical role in ensuring every aircraft meets...
09/01/2026

Meet the team behind the final signoff. Our Inspection Department plays a critical role in ensuring every aircraft meets the highest standards before it returns to service.

From left to right: Chris, Sean, Allen, John, Bob, and Paul. Their knowledge, experience, and attention to detail help keep every project moving safely and successfully.



📷 : Jason Zayas

Bringing it all together. This King Air leading edge installation is another example of the careful craftsmanship that g...
08/28/2026

Bringing it all together. This King Air leading edge installation is another example of the careful craftsmanship that goes into every structural repair. From alignment to final fitment, every step is completed with quality, durability, and long-term performance in mind.

Phenom 300 Project Update: From hand-painting the new radar bulkhead doubler to installing and wiring the operator stati...
08/12/2026

Phenom 300 Project Update: From hand-painting the new radar bulkhead doubler to installing and wiring the operator station and breakout panel, the final stages of this Phenom 300 modification focused on usability, performance, and finish quality. The completed fitment to the existing nose cone came out exceptionally clean, helping support operations up to 320 knots for high-speed filming missions.

Now complete and ready for filming.

Phenom 300 Project Update: The forward wiring harness is now in place, with wires secured and final prep underway before...
08/04/2026

Phenom 300 Project Update: The forward wiring harness is now in place, with wires secured and final prep underway before reinstalling the nose panels and nose cone. Every connection and routing decision matters when integrating a system designed for high-speed aerial filming operations.

This level of detail helps ensure the aircraft can perform flawlessly while capturing the next blockbuster shot.

Corrosion removal in progress on a wing leading edge attach point. Tackling corrosion early helps protect the structure ...
07/31/2026

Corrosion removal in progress on a wing leading edge attach point. Tackling corrosion early helps protect the structure and longevity of the aircraft.



📷 : Jason Zayas

Address

13251 E Control Tower Road
Englewood, CO
80112

Opening Hours

Monday 7am - 5:30pm
Tuesday 7am - 5:30pm
Wednesday 7am - 5:30pm
Thursday 7am - 5:30pm
Friday 7am - 5:30pm

Telephone

+13037998906

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