Straight Flight

Straight Flight Multi-faceted FAA and EASA Certified Repair Station specializing in aircraft repairs, maintenance, inspections, inspections and modifications.

Straight Flight Inc, founded in 1986, has developed into Centennial Airport's #1 structural repair and major modification facility (Class 1 and Class 3 Airframe ratings) using the aviation industry's latest innovative and cost-effective repair techniques. It's how we service, repair and modify aircraft that has moved us ahead of our competitors. Our general manager, Ernest Smith, has over 25 years

of extensive maintenance, repair and fabrication experience within the general, corporate and commercial aviation industry. Ernest, a licensed mechanic and pilot, understands the importance of ensuring that the work performed on your aircraft is both safe and affordable and is well aware that dedication to our customer is paramount to maintaining and growing the business. Straight Flight was created to meet the demands of the regional aviation area and has perfromed maintenance, inspections and numerous structural repairs and modifications to general, corporate and military aircraft of national and international origin. We are staffed with over 25 highly skilled and dedicated airframe, powerplant and composite technicians. This exceptional group of techs, when coupled with our well-equipped shop, makes us extremely proficient in minumizing down time and lowering repair costs. Composite Repairs & Fabrication -
To meet the demand of our customers, Straight Flight, Inc., has built one of the region's most fully equipped composite shops designed with aircraft in mind. These unique and lightweight components are used in a wide range of applications in the aviation and aerospace industry. With our new facility and highly experiened technicians we are able to fabricate and repair various component parts using the following methods:

Wet Lay-up lamination panels - Fiberglass, carbon fiber and Kevlar
Wet lay -up sandwich panels - Fiberglass with foam core, and carbon fiber and Kevlar with honeycomb core. Prepreg lamination panels – Fiberglass, carbon fiber and Kevlar
Prepreg sandwich panels - Fiberglass with foam core, and carbon fiber and Kevlar with honeycomb core
Metal bonding - Hot and cold bond fabrication and repairs. Damage to a composite component is not always visible to the naked eye and the extent of damage is best determined using suitable nondestructive testing (NDT) methods. Types of composite NDT inspections Straight Flight can provide are ultrasound, X-ray, light table and tap test. Repairs to aircraft structures are controlled and executed according to the manufacture's Structural Repair Manual (SRM). On the occasion when there is no approved procedure in the SRM Straight Flight utilizes FAA designated engineering representatives (DERs) to ensure repairs meet or exceed original manufacture specifications. Straight Flight produces superb composite products and repairs at a cost much less than that of the aircraft manufacture. If your aircraft has been damaged and you want an FAA certified shop, with a Class 1 Composite Airframe repair rating to do the work, please contact us and allow us to quote this project for you!

Repair progress on this Pilatus PC-12 lower forward cowling. After sustaining burn damage, our composite team completed ...
09/04/2026

Repair progress on this Pilatus PC-12 lower forward cowling. After sustaining burn damage, our composite team completed the final layup, restoring the structure and preparing it for the next stages of the repair process.

Meet the team behind the final signoff. Our Inspection Department plays a critical role in ensuring every aircraft meets...
09/01/2026

Meet the team behind the final signoff. Our Inspection Department plays a critical role in ensuring every aircraft meets the highest standards before it returns to service.

From left to right: Chris, Sean, Allen, John, Bob, and Paul. Their knowledge, experience, and attention to detail help keep every project moving safely and successfully.



📷 : Jason Zayas

Bringing it all together. This King Air leading edge installation is another example of the careful craftsmanship that g...
08/28/2026

Bringing it all together. This King Air leading edge installation is another example of the careful craftsmanship that goes into every structural repair. From alignment to final fitment, every step is completed with quality, durability, and long-term performance in mind.

Phenom 300 Project Update: From hand-painting the new radar bulkhead doubler to installing and wiring the operator stati...
08/12/2026

Phenom 300 Project Update: From hand-painting the new radar bulkhead doubler to installing and wiring the operator station and breakout panel, the final stages of this Phenom 300 modification focused on usability, performance, and finish quality. The completed fitment to the existing nose cone came out exceptionally clean, helping support operations up to 320 knots for high-speed filming missions.

Now complete and ready for filming.

Phenom 300 Project Update: The forward wiring harness is now in place, with wires secured and final prep underway before...
08/04/2026

Phenom 300 Project Update: The forward wiring harness is now in place, with wires secured and final prep underway before reinstalling the nose panels and nose cone. Every connection and routing decision matters when integrating a system designed for high-speed aerial filming operations.

This level of detail helps ensure the aircraft can perform flawlessly while capturing the next blockbuster shot.

Corrosion removal in progress on a wing leading edge attach point. Tackling corrosion early helps protect the structure ...
07/31/2026

Corrosion removal in progress on a wing leading edge attach point. Tackling corrosion early helps protect the structure and longevity of the aircraft.



📷 : Jason Zayas

Investing in the future of aviation starts today. We were proud to welcome students from Cherry Creek Innovation Campus ...
07/29/2026

Investing in the future of aviation starts today. We were proud to welcome students from Cherry Creek Innovation Campus for a behind-the-scenes tour of Straight Flight, where they explored aircraft maintenance, met our team, and discovered the many career opportunities in the aviation industry.

We're honored to help inspire the next generation of aviation professionals.

Phenom 300 Project Update: The modification for XBRAND’s Immortal camera gimbal system started with extensive structural...
07/16/2026

Phenom 300 Project Update: The modification for XBRAND’s Immortal camera gimbal system started with extensive structural and systems work. Straight Flight developed and manufactured all-new support structure designed specifically to handle the heavier Immortal Gimbal, while new wiring was routed through the forward pressure bulkhead as part of the STC upgrade.

Big modifications start with strong engineering behind the scenes.

Big project in progress. A Phenom 300 operated by filming company XBRAND is being updated to support installation of the...
07/10/2026

Big project in progress. A Phenom 300 operated by filming company XBRAND is being updated to support installation of the Immortal camera gimbal system.
This extensive modification involves structural work, custom integration, and plenty of behind-the-scenes problem solving from the Straight Flight team. We captured the process every step of the way, and over the next series of posts we’ll be taking you deeper into the details of this unique project. Stay tuned.

Address

13251 E Control Tower Road
Englewood, CO
80112

Opening Hours

Monday 7am - 5:30pm
Tuesday 7am - 5:30pm
Wednesday 7am - 5:30pm
Thursday 7am - 5:30pm
Friday 7am - 5:30pm

Telephone

+13037998906

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