Iron Quality Consulting

Iron Quality Consulting ASNT NDT Level III #148921

I provide NDT Level III and Quality Assurance consulting services with a focus on personnel qualification, certification program development, compliance auditing, technical oversight, and certification system management.

05/04/2026

See those glowing lines around the neck when the UV light kicks on?

That’s not surface junk.
That’s a crankshaft…and those are cracks.

Big ones.

You can stare right at this thing in normal light and never see them, even knowing they’re there.

This is Magnetic Particle Inspection.
Some old-school guys still call it Magnaflux testing.

Simple concept: Magnetize the part → defects interrupt the magnetic field → the cracks act like tiny magnets →
they pull in ferrous particles.

In this case, it’s a wet, fluorescent iron solution so the defects lights up under UV.

What you’re looking at is a failed part that would never go back into an engine.

But failure doesn’t mean useless.

A lot of those crankshaft stools coming out of ?
They start life exactly like this, rejected, cracked, written off.

They won’t spin horsepower again…
but they’ll still carry weight.

04/08/2026

It's all perspective, some may look at these weld coupons and think they were failures. However, these test samples validate that the procedure was not correct for the application, so in our world of checks and balances, this review had very successful results!

05/23/2024

Now offering 3D CAD design and engineering services. From prototype validation to production designed parts, we can support any of your needs. Message for more information.

This cracking is a result of an overtightened bolt on an aluminum manifold. Most torque specs aren't just recommendation...
04/06/2021

This cracking is a result of an overtightened bolt on an aluminum manifold. Most torque specs aren't just recommendations.

This little bit of lack of fusion at the root was visually undetected before the bend test. It's always disappointing to...
02/15/2021

This little bit of lack of fusion at the root was visually undetected before the bend test. It's always disappointing to let a welder know he/she failed their test, especially when it's considered to be such a "little" defect and not something substantial that clearly reflects they need more training/practice.

Over in the other shop  we are trying some different techniques for making weld crack samples. Turns out it's just as di...
12/21/2020

Over in the other shop we are trying some different techniques for making weld crack samples. Turns out it's just as difficult to make a weld crack and still maintain a "pretty" bead as it is to just make a "pretty" code-compliant weld.

Couple of our students learning how to perform fluorescent MT with an AC yoke. Stay tuned in to our feed, we will be rel...
07/15/2020

Couple of our students learning how to perform fluorescent MT with an AC yoke. Stay tuned in to our feed, we will be releasing a new training schedule un the upcoming weeks.

04/22/2020

Welcome to our new page! Colonial Metalworks is now offering nondestructive material testing services.We have an established lab and certified personnel ready to support your inspection and testing needs.

This page is to specifically highlight those services. If you're interested in our metalworking services then be sure to check out our main page Colonial Metalworks.

Pics of the various NDT methods we offer.
04/22/2020

Pics of the various NDT methods we offer.

These are photos of the many different weld defects and failures we encounter. Weld defects are caused by many variables...
04/19/2020

These are photos of the many different weld defects and failures we encounter. Weld defects are caused by many variables. Sometimes it's the welder and his/her welding process, sometimes environmental, and often it's an engineering issue where the design of the product being welded doesn't match the material being used and the conditions in which it will endure. As a material testing lab and a full-service welding shop we are fortunate to use all of this experience and knowledge to increase the quality of our services

Address

Fort Pierce, FL
34982

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