Automation Solutions LLC

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Automation Solutions LLC We are a “BOUTIQUE” organization partnering to optimize manufacturing productivity.

AUTOMATION SOLUTIONS LLC
www.automationsolutionsllc.com

We are a “BOUTIQUE” organization partnering to optimize manufacturing productivity through custom-engineered system control & robotic integration. With three key business units, focused against our customer needs, we offer expert solutions in:
-Automation Design
-Electrical Engineering
-Control Panel Manufacturing & Installation

Our approach to design, engineering, programming, build, installation and support ensures each unique solution is expertly crafted to achieve the desired results of our customers. Our craftsmanship results in manufacturers achieving increased performance, reliability, and production efficiency (ensuring the customer's investment is maximized to achieve ROI). While “boutique” may sound expensive, our customers have found our solutions to be custom tailored to meet their specific requirements, providing a more economically viable solution vs. pre-packaged offerings requiring modification or featuring unnecessary components.

“No two business are exactly alike. Every customer we work with is entitled to specific custom-tailored thinking on how to best solve for maximum impact. We don’t just put forth over-priced, one size fits all, plan and spec solutions.”

Despite lacking the name recognition of longer tenured, well-known automation companies, Automation Solutions LLC fills a landscape void by operating as a “boutique” provider of automation services. A provider offering expertly crafted solutions, unique to every customer’s challenge, while still maintaining the resources and reliability of firms larger in stature or name. An additional added benefit of this boutique-like approach is Automation Solutions LLC’s (and its employees) flexibility and nimbleness to pivot and approach situations without the process handcuffs often encountered when working with large, overly structured firms.

10/07/2026
09/28/2026

HOW MUCH DOES YOUR FACTORY ACTUALLY PRODUCE?

You probably have an answer.

But how quickly can you get it?

If someone has to:

➡️ Walk the floor
➡️ Write numbers down
➡️ Enter spreadsheets
➡️ Compile reports
➡️ Compare yesterday with today

…you're looking at your factory through the rearview mirror.

Modern machine connectivity can provide real-time visibility into:

📈 Production
⏱️ Downtime
⚙️ Machine status
❌ Faults
📊 Throughput
🎯 OEE
🔧 Maintenance conditions

And that information can change how decisions are made.

Instead of:

“I think we're having a problem on Line 3.”

You can have:

“Line 3 has been running 18% below its target for the last four hours.”

That's the difference between collecting data and using data.

Automation Solutions LLC helps manufacturers connect machines and turn shop-floor data into useful information.

🔗 Discover transFLOORmation, our approach to connected manufacturing at https://automationsolutionsllc.com/solutions/transfloormation/

We offers the ability to upgrade manufacturing systems to align with the movement to Industry 4.0. This provides smarter control and real-time insight.

THAT 20-YEAR-OLD PLC MAY STILL WORK. BUT WHAT IS IT COSTING YOU?If your machine is still producing good parts, replacing...
09/24/2026

THAT 20-YEAR-OLD PLC MAY STILL WORK. BUT WHAT IS IT COSTING YOU?

If your machine is still producing good parts, replacing the entire machine may make no sense. But that doesn't mean the controls shouldn't be upgraded. An aging PLC can limit:

❌ Replacement-part availability
❌ Troubleshooting capability
❌ Machine connectivity
❌ Production data collection
❌ Remote support
❌ Future automation opportunities

A PLC modernization can give an existing machine a new lease on life.

Modern processor.

Modern HMI.

Modern networking.

Better diagnostics.

Better documentation.

Better access to data.

And potentially years of additional productive life from equipment you already own.

Don't scrap a productive machine just because its controls are obsolete.

Automation Solutions LLC specializes in modernizing legacy manufacturing control systems.

🔗 automationsolutionsllc.com

WHAT DOES ONE HOUR OF DOWNTIME COST YOUR COMPANY?Most manufacturers know their machines go down. But have you calculated...
09/23/2026

WHAT DOES ONE HOUR OF DOWNTIME COST YOUR COMPANY?

Most manufacturers know their machines go down. But have you calculated what that downtime actually costs?
-Lost production.
-Idle employees.
-Missed shipments.
-Overtime.
-Expedited repairs.
-Potentially lost customers.

Now multiply that by every hour of unplanned downtime throughout the year.

That's why machine reliability and controls modernization can be some of the highest-value automation investments a manufacturer can make. Modern controls can provide better diagnostics, improved monitoring, more reliable components and better access to machine data. And instead of finding out a machine has a problem when production stops, connected systems can help your team identify developing problems sooner. The cheapest downtime is the downtime you prevent.

Automation Solutions LLC helps manufacturers modernize aging controls and build better visibility into machine performance.

🔗 automationsolutionsllc.com

YOUR BEST EMPLOYEES SHOULDN'T BE DOING THE MOST REPETITIVE WORK.Manufacturers are under constant pressure to produce mor...
09/21/2026

YOUR BEST EMPLOYEES SHOULDN'T BE DOING THE MOST REPETITIVE WORK.

Manufacturers are under constant pressure to produce more with the workforce they have. One way to do that isn't necessarily hiring more people. It's making the people you already have more productive. Look for tasks that are:
• Highly repetitive
• Physically demanding
• Difficult to staff
• Prone to inconsistency
• Time-consuming but low value

Those are often excellent candidates for automation.

Robotics, material handling, pick-and-place systems, machine tending, vision systems and automated processes can allow employees to spend more time on work that actually requires human judgment and skill. The goal isn't simply to reduce headcount. It's to increase the output of your existing workforce. If one automated process allows an employee to spend their time operating two machines instead of one, the economics can change dramatically. That's where automation starts becoming a bottom-line conversation.

🔗 See what Automation Solutions LLC can automate for your operation: automationsolutionsllc.com

WHERE IS YOUR FACTORY LOSING MONEY?Before investing in automation, ask a different question:Where are we losing money to...
09/18/2026

WHERE IS YOUR FACTORY LOSING MONEY?

Before investing in automation, ask a different question:

Where are we losing money today?

It could be:

🔧 2 hours of downtime every week
👷 Employees spending hours on repetitive tasks
📦 Operators walking across the plant to move materials
❌ Scrap caused by inconsistent processes
📊 Production data collected manually
🐌 Bottlenecks limiting throughput
⚠️ Aging controls creating unexpected failures

You don't necessarily need to automate everything. You need to identify the processes where automation can make a measurable financial difference. A good automation project should answer one simple question:

What will this investment do for our bottom line?

At Automation Solutions LLC, we help manufacturers identify opportunities, engineer the solution, integrate the technology and measure the results.

🔗 automationsolutionsllc.com

Don't Wait... AUTOMATE!Consider the real financial impacts of putting off automation.
09/16/2026

Don't Wait... AUTOMATE!

Consider the real financial impacts of putting off automation.

THIS LABOR DAY, WE'RE TOASTING THE PEOPLE WHO MAKE AMERICAN MANUFACTURING POSSIBLE. 🇺🇸From the machinist on the shop flo...
09/07/2026

THIS LABOR DAY, WE'RE TOASTING THE PEOPLE WHO MAKE AMERICAN MANUFACTURING POSSIBLE. 🇺🇸

From the machinist on the shop floor to the engineer designing the next generation of equipment…

From the maintenance technician keeping production moving to the operator who knows every detail of a machine…

From the fabricator building the equipment to the automation professionals making it smarter…

Manufacturing doesn't happen without people. Technology, robotics, automation, and advanced systems are transforming the way we manufacture—but it's the knowledge, skill, craftsmanship, and dedication of American workers that make it all possible. At Automation Solutions LLC, we're proud to work alongside the manufacturers and hardworking people who keep American industry moving forward.

This Labor Day, we say "CHEERS" to everyone who builds, makes, designs, repairs, programs, operates, and innovates.

Here's to the people behind the machines.

Happy Labor Day from all of us at Automation Solutions LLC! 🇺🇸

This coming Labor Day 🇺🇸, we pay tribute to the contributions and achievements of all American workers.While our offices...
09/04/2026

This coming Labor Day 🇺🇸, we pay tribute to the contributions and achievements of all American workers.

While our offices are closed in observance of the Holiday, we’re curious how everyone’s celebrating some much deserved time off their feet 🤔

What are you doing in observance of the National Holiday?

Address

N116 W18627 Morse Drive
Germantown, WI
53022

Opening Hours

Monday 8am - 4pm
Tuesday 8am - 4pm
Wednesday 8am - 4pm
Thursday 8am - 4pm
Friday 8am - 4pm

Telephone

+12622939134

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