01/14/2016
Our Vortex Sub video has been viewed close to 10,000 times in the last week! Thanks to everyone who has shared, liked and commented on the video. We have several questions coming in and the two main ones are the same questions we get asked in the field: “Will your Vortex Sub wash out my wellbore" and "Will it burn up my bit?" These are the two main concerns production companies and drilling contractors have when considering utilizing our subs as part of their BHA. In this post, I will address both questions starting with the first one, "Will we cause a washout of the wellbore?"
No. Our sub was designed with nozzle ports placed at specific rotational angles and our Helix Nozzles, which are a part of our patent, are unique in their design compared to standard jet bit nozzles. Each nozzle has four internal grooves formed in a rifling pattern, or a helix. As the fluid exits our nozzles it rotates and is disbursed in a wide fan pattern. Slow motion photography captures this rotation and you can see the wide spray pattern. If we were to use standard jet bit nozzles, yes there would be a high potential of a washout. But with our helix nozzles and their unique placement this has never been an issue.
In regards to our Vortex Sub causing a bit to burn up, there is little to no chance of that happening assuming you have adequate flow rate. A typical PDC bit requires a minimum 350 GPM and our sub will take about 10-15% of the flow rate depending on the combined TFA with our Helix Nozzles and the bit's jet nozzles. Most drilling programs we see have flow rates of 600+ GPM. Therefore, at this flow rate the bit has it's required fluid and our sub is jetting it's percentage of fluid back up the hole and as the sub rotates it is creating a vortex at the bit which pulls the cuttings up and away from the bit allowing it to drill faster and more efficiently. In the photos below, you can clearly see the difference between a standard jet bit nozzle and our Helix Nozzles. Notice the fluid rotation on our Helix Nozzles.