What are the opening hours?

Monday 9am - 5pm Tuesday 9am - 5pm Wednesday 9am - 5pm Thursday 9am - 5pm Friday 9am - 5pm

Exergy Systems, Inc.

Name: Exergy Systems, Inc.
Address: 19200 Von Karman Suite 400, Irvine, CA, 92612, US
Telephone: (800) 929-1390
Price range: $

Home
United States
Irvine, CA
Exergy Systems, Inc.

Call Directions Website Contact the business

Revolutionary Water & Material Recycling Technologies. This is a lasting sustainable response to a never ending problem.

We recycle valuable process water back into the production process while substantially minimizing water pre-treatment and disposal costs.We purify and recycle materials and resources such as water at the point of use to make this possible.

09/29/2026

♻️ Good Data: Part 5 - Good Data → Better Decisions → Higher Recovery
The Zero-Footprint Factory™ Series — No. 1

Water quality can directly affect the performance and economics of recovery technologies. Impurities can cause metals-recovery processes to operate inefficiently—or even fail. Removing hardness, mineral salts, and other contaminants before recovery can make downstream separation more effective and cost-efficient.

That creates an important connection between process data and recovery-system design. If we understand what is actually in a stream, we can determine whether it should be:

💧 REUSED DIRECTLY — It already meets another process’s requirements.
💧 PURIFIED & REUSED — Only the contaminants preventing reuse are removed.
💧 PROCESSED FOR MATERIAL RECOVERY — Valuable metals, chemicals, or other materials are separated and returned to productive use.
💧 MINIMIZED AS WASTE — Only the residual fraction that cannot reasonably be recovered leaves the manufacturing cycle.

Instead of asking: “How do we treat this wastewater?”
We ask: “What is in this stream, what value does it still contain, and where can we use it again?”

AI, advanced monitoring, sensors, and automation can help manufacturers understand what is happening inside individual processes—not just what enters and leaves the factory.

The pathway becomes:
MEASURE → UNDERSTAND → SEPARATE → RECOVER → REUSE

At Exergy Systems, we help manufacturers define process-specific water and material requirements and develop recovery strategies around those requirements.

The Factory of the Future begins with technology—but even earlier with good data.
..

Look out for our next post where we introduce a new segment in the Zero-Factory Series!

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

09/15/2026

♻️ Good Data: Part 4 - From Plant-Level Data to Process-Level Intelligence
The Zero-Footprint Factory™ Series — No. 1

To maximize resource recovery, manufacturers need a much more detailed understanding of their operations. We've discussed how important good data is, but how does this translate into process-level intelligence?

Here are 8 considerations to begin the conversion:

🔎What enters each process?
🔎What contaminants are introduced?
🔎How does quality change during production?
🔎Which parameters actually matter to that process?
🔎What can be reused without treatment?
🔎What requires selective purification?
🔎What valuable materials can be recovered?
🔎Where can the recovered water or materials be reused?

In answering these questions, flow meters, sensors, and particle counters/analyzers could all be significant tools for process visibility.

Unfortunately, many existing factories were never designed to collect this information. Sampling points may be limited. Process drains may be combined. Instrumentation may not provide the necessary information, and process-specific water and material quality standards may not exist.

Once streams are combined, valuable information—and often valuable resources—can be lost.

Now we've found an important link between process data and recovery-system design. Water quality can affect the performance and economics of the recovery technology itself.

Our next question is: "How do we approach making subsequent recovery more cost-effective and efficient in our already existing factories?"
..

Look out for our next post as we put the pieces together, figuring out how we can get good data to improve process recovery.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

09/08/2026

♻️ Good Data: Part 3 - Small Concentrations Can Have Large Consequences
The Zero-Footprint Factory™ Series — No. 1

Good data also requires looking beyond the obvious contaminants.

Even minute quantities of an impurity can result in lost production time, materials, rework, and higher operating costs.

Here is a striking example: 10 ppm of chromate in a nickel bath can reduce the upper current-density limit and result in an unsatisfactory deposit.

➡️ There is another important consideration:

A contaminant that enters a process at a seemingly insignificant concentration may not remain insignificant. In heated plating baths, for example, evaporation can progressively concentrate impurities until they reach levels capable of interfering with the bath chemistry.

That means a single snapshot of incoming water quality may not tell us enough. Manufacturers need a much more detailed understanding of their operations

The implication is this -- We need to understand how water and material quality change throughout the process.
..
Share your thoughts below on the questions you believe good data must be able to answer.

In our next post, we will share our top 8 considerations on what this "detailed information" should look like. See how we can get from Plant-Level Data to Process-Level Intelligence in the next part in our sub-series on Good Data - The Zero-Footprint Factory.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

09/03/2026

♻️ Good Data: Part 2 - Water Quality Is Process-Specific
The Zero-Footprint Factory™ Series — No. 1

In our last post we covered why process-level data is essential for resource recovery. Part 2 builds on this by examining why water quality must be evaluated based on the specific process accounting for potential manufacturing impact and why the data matters...
Metal finishing provides a good example.

Water is a critical raw material in electroplating and metal-finishing operations because it is used extensively for bath makeup and rinsing. But the impurities contained in that water can directly affect process performance. Even municipal water that is perfectly acceptable for drinking may not be sufficiently soft or low in dissolved solids for certain plating applications.

More importantly, different impurities create different problems.

Examples:
• Hardness (calcium & magnesium): Can cause scaling and sludge, especially during heating and evaporation.
• Sodium & potassium: High concentrations may interfere with nickel plating and reduce allowable current density.
• Heavy metals: May contaminate plating/coating baths and could offer opportunities for metal recovery.
(See Exergy’s Water Quality Table in the photo for more)

This illustrates an important point:

Water quality cannot simply be defined as "good" or "bad" -- It has to be defined relative to the process using it.
..

Look out for our next post where we will give a snap-shot of the impacts small concentrations of contaminants have on water quality in the next part in our sub-series on Good Data - The Zero-Footprint Factory.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

08/25/2026

The Zero-Footprint Factory™ Series — No. 1
♻️ Good Data Is the Key to Successful Resource Recovery, Part 1

For decades, manufacturers have managed water and resources largely at the plant level: bring in high-quality resources, use them, collect waste streams, and treat them at the end.

But if we want to move toward the Zero-Footprint Factory, we need to start looking much deeper—at the individual process level.

Consider water. 🔎 In high-tech and advanced manufacturing, incoming water may be treated to extremely stringent purity standards, requiring significant energy, chemicals, infrastructure, and capital.

Yet after a single use, much of that highly purified water is discharged into a common wastewater system.

Why? --> Because we often lack enough process-specific data to confidently reuse it.

Not every process requires the same water, chemical, or material quality. A process requiring ultrapure water should receive ultrapure water. But another process may operate perfectly well with recovered water of a different quality.

The same principle applies to chemicals and other process materials.

To recover more, we need to know:
What quality is required—and what quality remains after use?

Because you cannot recover what you don't understand...

Stay tuned for our next post where we will explore the nuances of water quality and process specification in the next part in our sub-series on Good Data - The Zero-Footprint Factory.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

Recovery

08/18/2026

➡️ The Factory of the Future - Part 4: ⬅️

✅ Retrofitting Existing Facilities ✅

Manufacturers do not have to build entirely new plants to realize the benefits of the Zero-Footprint Factory.

Many existing facilities can be transformed through strategic retrofits.

By identifying high-value recovery opportunities and integrating advanced separation technologies, manufacturers can significantly:

♻️Reduce fresh water consumption
♻️Recover valuable chemicals and metals
♻️Lower operating costs
♻️Extend the life of critical resources.

Small changes at key process points often deliver disproportionately large improvements in efficiency.

The future of manufacturing is not simply cleaner.
- It is smarter.
- It is data-driven.
- It is circular.

Factories of the future will measure success not only by production output, but by how efficiently they use every gallon of water, every kilogram of raw material, and every unit of energy.

Waste should become the exception—not the rule.

At Exergy Systems, we believe the Zero-Footprint Factory is not a distant vision. It is an achievable engineering objective that begins by asking a simple question: What if waste wasn't inevitable?
..

To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

08/11/2026

➡️ The Factory of the Future - Part 3: ⬅️

✅ Building the Zero-Footprint Factory ✅

The Factory of the Future is not simply today's plant with a larger wastewater treatment system.

It is a fundamentally different way of designing manufacturing.

Instead of managing waste at the end of the process, future factories will continuously recover, purify, and return resources back into production.

This requires a new way of thinking about manufacturing:

💡 Design process lines for resource recovery instead of disposal.
💡 Integrate water, chemical, and material recycling into production.
💡 Use AI and advanced process monitoring to match resource quality with process requirements.
💡 Recover valuable materials before they become waste streams.
💡 View wastewater treatment as the last option—not the primary strategy.
..

In our next post we will go through our last segment in this series, exploring how we can retrofit existing facilities to accomplish our goal.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

08/04/2026

The Factory of the Future Begins by Rethinking Waste - Part 2:

✅ Rethinking the Industrial Paradigm ✅

In our last post, we asked a critical question: "Why are we creating so much waste in the first place?"

As we work with manufacturers across multiple industries, one thing becomes increasingly clear:

The deeper we examine industrial processes, the more opportunities we find to eliminate waste before it is ever created. Much of what leaves a plant as "waste" is not waste at all. It is simply a valuable resource that has become mixed with contaminants.

- Water still has value.
- Metals still have value.
- Chemicals still have value.

Many process chemicals retain significant value long before they are discarded.

The challenge is that most factories were never designed to recover them.
..

In our next post we will continue with this series and specifically explore what building the zero-footprint factory looks like.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

07/28/2026

✅ Re-building an existing plant for “zero-Factory” of the future ✅

➡️ The Factory of the Future Begins by Rethinking Waste ⬅️:

For more than a century, manufacturing plants have been designed around a simple assumption: use resources once, treat the waste, and buy more tomorrow.

Water enters the plant, is used, and becomes wastewater. Chemicals degrade and are replaced. Valuable metals are lost in rinse waters, sludges, and spent solutions. Energy is consumed to move, treat, and dispose of materials that still have value. This linear approach has served industry well, but it is no longer sustainable.

Growing water shortages, rising disposal costs, tighter environmental regulations, and increasing pressure to improve operational efficiency are exposing the limitations of yesterday's factory designs.

The question is no longer: "How do we treat more waste?"

The question is: "Why are we creating so much waste in the first place?"
..

Look out for Exergy's next posts as we answer these questions and delve into how we can rethink the Industrial Paradigm and build the zero-footprint factory.

Can't Wait? To connect with us for services or learn more about how Exergy creates solutions towards waste and pollution free factories - Contact us @

📩 [email protected] | ☎ 800-929-1390

07/21/2026

Closed-Loop Manufacturing: The Future of Sustainable Industrial Processing

In most manufacturing facilities, water follows a one-way path. It enters the plant, is used once, and is discharged as wastewater for treatment in a centralized system designed to handle everything the facility produces.

While this approach has been the industry standard for decades, it also drives higher water consumption, increased chemical usage, greater wastewater generation, and rising operating costs.

A better approach is closed-loop integration.

Closed-loop manufacturing is built on the principle of recovering, purifying, and reusing water and process materials within the production process rather than disposing of them after a single use. Instead of treating valuable resources as waste, they are continuously returned to production, with only minimal losses from evaporation or unavoidable contamination.

Benefits of Closed-Loop Integration:

A well-designed closed-loop system can:
• Recover and reuse process water across multiple quality levels
• Recapture valuable process chemicals, including acids and plating chemistries
• Significantly reduce fresh water consumption
• Lower wastewater generation and treatment costs
• Extend the useful life of process materials through purification and reuse
• Improve operational efficiency while reducing environmental impact

A Practical Example:

Consider a typical wet processing line.

Most wet process chemistries are followed by multiple rinse stages that operate with continuous flows of high-purity water. Over time, process baths become contaminated or chemically depleted and must be replaced. The result is continuous consumption of fresh water, frequent chemical replacement, and increasing volumes of hazardous wastewater requiring treatment and disposal.

This traditional approach is expensive—and largely unnecessary.
Exergy Systems’ advanced separation and purification technologies recover both high-purity water and valuable process chemicals directly from manufacturing operations. By continuously removing contaminants and restoring process quality, these resources remain in production rather than being discarded after a single use.

The result is lower operating costs, reduced waste generation, improved resource efficiency, and a significant step toward truly sustainable manufacturing.

As manufacturers face increasing pressure to reduce water use, lower carbon emissions, and improve profitability, closed-loop manufacturing is no longer just an environmental initiative—it is a competitive advantage.

Ready to reduce costs while improving sustainability? Contact Exergy Systems to learn how a customized closed-loop strategy can help your facility recover more resources, minimize waste, and move closer to a zero-footprint manufacturing operation.

Take Your Next Step!:
- Schedule a Resource Recovery Assessment
- Talk to one of our process engineers
- Discover how your facility could recover over 90% of its water resources

📩 [email protected] | ☎ 800-929-1390

Address

19200 Von Karman Suite 400
Irvine, CA
92612

Opening Hours

Monday	9am - 5pm
Tuesday	9am - 5pm
Wednesday	9am - 5pm
Thursday	9am - 5pm
Friday	9am - 5pm

Telephone

(800) 929-1390

Website

http://www.exergycorp.com/

Alerts

Be the first to know and let us send you an email when Exergy Systems, Inc. posts news and promotions. Your email address will not be used for any other purpose, and you can unsubscribe at any time.

Contact The Business

Send a message to Exergy Systems, Inc.:

Want your business to be the top-listed engineering company in Irvine?