About Odyssey Electronics
Incorporated in 1989, Odyssey Electronics Inc. We have two locations manufacturing Printed Circuit Board Assemblies and Turn-Key products. Between the two locations, we have over 26,000 square feet. Over 18,000 square feet of that is dedicated to manufacturing. The first location is setup to build runs of 5 - 20,000 pieces per year. The second location is setup to run hi
gh volume production. ISO 9001, ISO 13485 and ITAR registered, we are focused on building quality assemblies. Odyssey Electronics is always working to improve our processes. Our customers deserve the best.
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Markets Served by Odyssey Electronics:
1.Alternative Energy
- Odyssey Electronics is proud to serve companies that continue to improve the quality of life. With conformal coating and potting capabilities we can build your PCB's to withstand the harshest environments.
2. Medical
- Odyssey Electronics continues to provide quality electronic assemblies to the medical industry that aid in everything from early detection devices to logging medical records. We have been ISO 9001 certified since 2000, and ISO 13485 certified since 2012. We currently build level 1 and 2 medical devices.
3. Telematics / Telecommunication
- Odyssey Electronics is excited to be a part of this changing and growing industry. We understand the cost competitive nature of this business. We offer several solutions to meet your needs.
4. Audio / Video
- The audio / video industry requires some of the most high end devices on the market. Odyssey Electronics is on the forefront of that technology. We provide electronic assemblies for video editing, drive thru communications, and consumer audio products. We have the experience to deliver your high end devices.
5. Military
- Odyssey Electronics understands the sensitive nature of working with military products. We are ISO 9001 and ITAR certified. Our employees are trained to IPC standards to build your mission critical assemblies.
6.LED lighting
- Odyssey Electronics has extensive experience in the LED lighting industry. We have worked with several of the alternative substrates required to meet the thermal parameters of your assembly. Our employees are trained how to properly handle LEDs to prevent humidity or ESD damage.
7. Industrial / Commercial
- Since 1988, Odyssey Electronics has served as a full service partner to the industrial/commercial industry. We built industrial assemblies for our first customer, and we still build assemblies for that customer to this day.
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Odyssey Electronics Capabilities:
1. SMT
- Components:
Resistors, capacitors, diodes, SIP, DIP, IC BGA, QFN, LED, QFP, connectors, headers
- Component Min/Max Height
0.1mm (min) - 15mm (max)
- Component Min/Max Length
.001mm (min) - 42mm (max)
- Component Min/Max Width
.001mm (min) - 42mm (max)
- PCB Min/Max Length
50mm (min) - 550mm (max)
- PCB Min/Max Width
40mm (min) - 430mm (max)
- PCB materials
FR materials, flex, rigid flex, CEM materials, aluminum
- Solder paste
Kester Easy Profile 256, Kester NXG1, Loctite LF318
2. Screen Printer
- PCB Min/Max Length
50mm (min)- 510mm (max)
- PCB Min/Max Width
50mm (min)- 508mm (max)
- PCB Min/Max Height
.5mm (min)- 6mm (max)
- Paste Inspection
2D camera inspection 100% coverage
3. Automated Optical Inspection (AOI)
- Inspection types
Normalized correlation, OCV, OCR, barcode recognition and rule-based, real-time SPC data reports
- Camera inspection
2 top down cameras, 4 side view cameras, high magnification camera capable of 01005 component inspection
- Solder joint inspection
Min/Max PCB length: 50mm (min)- 560mm (max)
Min/Max PCB width: 0mm (min) - 510mm (max)
Max height: 50mm
- Defect detection
Position, presence, wrong, polarity, skewed, tombstoned, bent, lifted, bridged, open, insufficient, short, solder balls
4. X-ray Inspection
- Inspection types
Live 2D, void measurement
- PCB max size
18" x 22" max
- Payload Capacity
5lbs
5. Axial Insertion / Sequencer
- Cycle rate
16,000 CPH
- Component type
Capacitors, resistors, diodes, inductors, jumpers
- Hole span
0.300" min - 0.950" max
- Component Body Diameter
0.100" min - 0.460" max
- Lead Wire Diameter
0.015" min - 0.032" max
- PCB Size
2" x 2" min - 22" x 18" max
- Insertable Area
20" x 18"
- Board Error Correction
BEC light point alignment
- Component Verifier
Capacitors, resistors, diode polarity
- Sequencer
60 feeders with Refire
6. Wave Solder / Selective Solder
- Solder processes
Wave solder, selective solder, selective solder pallets
- Solder metal
Lead (63sn/37pb)
Lead-free (96.5sn3.0ag0.5cu)
- Flux materials
Kester 959T, Kester 979
- Wave PCB max size
Wave solder 17" width, unclassified length
- Selective solder PCB size
2" x 2" min - 18" x 18" max
- PCB materials
FR materials, flex, rigid flex
7. Testing
- Functional
100% test, power-up, cycle, burn-in, calibration
- ICT
Checksum MDA tester
- Boundary Scan
J-TAG Boundary Scan
8. Repair / Modifications
- SMT
Passives (0201 and up), fine pitch QFP, micro BGA, etc.
- Thru-hole
Axial, radial, flex circuit, connectors, dip, odd form components
- Wire Modification
Wire harness, trace wire, cable, connectors
- PCB Repair
Pad, barrel, trace, via, thru-hole, SMT
9. Conformal Coating
- Coating Material
Humiseal 1B31 / Thinner 521PB25
- Position Accuracy
+/- 0.05mm (0.002")
- Position Repeatability
+/- 0.025mm (0.001")
- Minimum/Maximum PCB size
12.5mm x 12.5mm - 400mm x 400mm
(.5" x .5") - (15.75" x 15.75")
- Maximum Component height
110mm (4.33")
- Payload Capacity
11.4 Kg (25lbs)
9. Potting
- Loctite 3140 Resin, Loctite 3164 Hardener, nonconductive epoxy
10. Box Build / Turnkey
- Wiring, mechanical assembly, ETL, calibration, testing, labeling, Kanban, Direct shipping, ETL certified
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International Partnerships
For over a decade Odyssey's International Partnership has been the preferred International Electronic Manufacturing Services (EMS) partner.
- Complete program management accountability
- Blanket orders
- Tooling & Prototypes through finished goods
- Engineering resources
- Terms and Conditions - USA Style
- English Communication
One stop shop... Single source accountability. Achieve the goals of cost savings without the headaches or risk with the Odyssey Bridge... Local accountability & complete program management with overseas savings.
