09/02/2026
Not every winding application requires the same approach to tension control.
Understanding how tension is created and maintained can help determine which winding platform is best suited for an application.
⚙️ 1000 Series | Magnetic Wire Tensioning
The 1000 Series uses magnetic braking to create resistance as wire pays off the spool. Paired with spring arbor tensioning, it provides a straightforward mechanical approach to maintaining tension during the winding process.
⚙️ 5000 Series | Active Payout Tensioning
For applications requiring greater control, the 5000 Series uses active payout tensioning to precisely manage wire tension during critical winding. Pneumatic arbor tensioning—with or without feedback—adds another level of process control and repeatability.
Why does the difference matter?
Maintaining appropriate tension can influence wire placement, material handling, coil consistency, and overall process repeatability.
The goal isn't simply more tension control. It's choosing the right tension-control method for the application.
1000 or 5000 Series—which approach fits your winding process?
www.rothgreaves.com
