Control Station Inc.

Control Station Inc. Control Station’s growing portfolio of software-based solutions solve difficult control-related challenges that face process manufacturers every day.

We’re making optimization easy. Control Station was founded on the campus of the University of Connecticut in 1988 by Dr. Douglas Cooper. The company was among the first to introduce software simulations to the Chemical Engineering curriculum, immersing students in a dynamic and more intuitive learning experience. Since its introduction the company’s software-based training solution has been licen

sed to 100s of colleges and universities worldwide, and it remains the cornerstone of a training and skills development offering for academics and industry practitioners alike. We lead the industry in PID controller tuning solutions. The design of our tuning products are intuitive and have been recognized with awards for their ease-of-use. Equally important, they’re innovative. In 2006 we eliminated the steady-state requirement which previously forced practitioners to steady their processes before software could be used to tune a PID control loop. With introduction of our Non-Steady-State (NSS) Modeling Innovation, we made it possible to accurately model the noisy, oscillatory process conditions that are typical of industrial applications. Control Station’s tuning solutions remain the only suite of products capable of tuning NSS conditions whether the loop is operated in open- or closed-loop as well as with either integrating or non-integrating process. Our contributions to performance monitoring and process analytics are equally notable. Control Station was among the first to introduce tools for the continuous assessment of control loop performance. Our initial foray into monitoring was in 2004. Utilizing innovations in OPC connectivity, the tool equipped users with real-time trending and statistical analysis of individual controllers. In 2009 we launched a platform technology for proactively monitoring all loops within one or more production facilities. With innovative approaches to data capture, metrics, forensics and analysis, our platform technology stands apart. Today, Control Station is the leading independent vendor of control loop performance monitoring solutions. For over thirty years the company has harnessed the creative energies of its surroundings, producing an array of best-in-class technologies for improving production efficiency and throughput. Unique capabilities combined with ease-of-use enable customers to finally achieve their process optimization objectives.

👉 Register today: https://controlstation.com/event/from-blind-spots-to-insights-the-case-for-data-driven-analysis-and-pl...
09/01/2026

👉 Register today: https://controlstation.com/event/from-blind-spots-to-insights-the-case-for-data-driven-analysis-and-plant-wide-controller-performance-audits/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=September+15+Webinar

🚨 𝗪𝗵𝗮𝘁 𝘆𝗼𝘂 𝗱𝗼𝗻’𝘁 𝗸𝗻𝗼𝘄 𝗮𝗯𝗼𝘂𝘁 𝘆𝗼𝘂𝗿 𝗣𝗜𝗗 𝗰𝗼𝗻𝘁𝗿𝗼𝗹𝗹𝗲𝗿𝘀 𝗰𝗮𝗻 𝗵𝘂𝗿𝘁 𝘆𝗼𝘂𝗿 𝗽𝗹𝗮𝗻𝘁 𝗽𝗲𝗿𝗳𝗼𝗿𝗺𝗮𝗻𝗰𝗲.

Hidden tuning issues, oscillations, and controller interactions can quietly lead to increased variability, equipment stress, and unexpected production losses.

Join Damien Munroe, Vice President of Partner Development at Control Station, and Maxym Lachance, Project Manager at Groupe BBA, for a practical webinar on uncovering these blind spots through data-driven PID performance audits.

You’ll learn how to:
✔️ Use existing plant data to evaluate controller performance
✔️ Identify overlooked tuning and interaction issues
✔️ Turn audit findings into targeted improvements for greater stability and reliability

🎁 Attendee perk: Everyone who attends will receive an exclusive resource guide following the event.

Don’t wait for hidden control issues to become costly disruptions. 𝗥𝗲𝗴𝗶𝘀𝘁𝗲𝗿 𝘁𝗼𝗱𝗮𝘆 𝗮𝗻𝗱 𝘀𝘁𝗮𝗿𝘁 𝘂𝗻𝗰𝗼𝘃𝗲𝗿𝗶𝗻𝗴 𝘁𝗵𝗲 𝗶𝗻𝘀𝗶𝗴𝗵𝘁𝘀 𝗮𝗹𝗿𝗲𝗮𝗱𝘆 𝗵𝗶𝗱𝗶𝗻𝗴 𝗶𝗻 𝘆𝗼𝘂𝗿 𝗱𝗮𝘁𝗮!

08/27/2026

Level control often serves a critical role in absorbing process disturbances.
In surge tanks and separators, controllers are intentionally tuned to allow level movement so upstream and downstream units remain stable.
Understanding this control objective is essential when tuning level loops.
This short video explains how level control strategies help stabilize entire process units.
Watch here:
https://www.youtube.com/shorts/ZjjmSbWdgZ0

Production processes rarely operate in a single steady state.Different products, feedstocks, or operating conditions int...
08/26/2026

Production processes rarely operate in a single steady state.
Different products, feedstocks, or operating conditions introduce multiple process states, each with different dynamics.
A PID tuning set that works well in one state may perform poorly in another.
This is why many plants experience inconsistent controller performance across batches or operating modes.
State-based analytics detect these operating conditions and evaluate controller performance within each state.
Control Station’s PlantESP uses state-based analysis to identify when controller performance changes due to shifts in operating conditions.
This allows engineers to adjust tuning strategies and maintain stable performance across production modes.
Read more: https://controlstation.com/plantesp/

Improving individual loops is valuable.But the greatest gains often come from plant-wide optimization.When engineers ana...
08/25/2026

Improving individual loops is valuable.
But the greatest gains often come from plant-wide optimization.
When engineers analyze loop performance across the entire process, they can identify patterns that affect production, energy consumption, and product quality.
Control Station’s Digital Lifecycle Solutions combine loop monitoring, tuning, and engineering analytics to improve performance across the entire plant.
Instead of addressing isolated issues, engineers gain visibility into how control performance impacts the broader process.
Request a demo to see how plant-wide analytics support continuous optimization. https://controlstation.com/request-a-demo/

Many control performance issues remain unnoticed until production quality or throughput is affected.Continuous monitorin...
08/20/2026

Many control performance issues remain unnoticed until production quality or throughput is affected.
Continuous monitoring changes this dynamic.
By analyzing loop performance in real time, engineers can detect oscillations, poor tuning, and equipment issues before they impact the process.
PlantESP automatically evaluates controller health across the plant and prioritizes loops that require attention.
Instead of reacting to variability, engineers gain the information needed to maintain optimal control performance.
Request a demo to see how continuous monitoring improves plant operations. https://controlstation.com/request-a-demo/

Control valves are frequently the largest contributor to poor loop performance.Mechanical issues such as stiction, backl...
08/19/2026

Control valves are frequently the largest contributor to poor loop performance.
Mechanical issues such as stiction, backlash, or deadband prevent the valve from responding smoothly to controller output.
The result is oscillation that appears to be a tuning issue but actually originates from valve behavior.
Advanced performance monitoring can detect valve-related oscillations by analyzing controller output patterns and process responses.
PlantESP identifies these patterns and distinguishes between tuning problems and mechanical valve issues.
This helps engineers focus corrective actions where they will have the greatest impact.
The outcome: more stable loops and reduced process variability.
https://controlstation.com/plantesp/

08/18/2026

Reactor temperature control often requires more than a single PID loop.
In many cases, cascade control improves disturbance rejection by allowing a faster inner loop to correct disturbances before they impact the primary process variable.
This approach can significantly improve stability in thermal processes with slow dynamics.
This short video explains the difference between single-loop and cascade reactor temperature control.
Watch here:
https://www.youtube.com/shorts/AvwPoZW_sW8

👉 Register now: https://controlstation.com/event/when-loops-collide-overcoming-the-challenges-of-interacting-pid-control...
08/17/2026

👉 Register now: https://controlstation.com/event/when-loops-collide-overcoming-the-challenges-of-interacting-pid-controllers/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=August+18+Webinar

⏰ 𝙃𝙖𝙥𝙥𝙚𝙣𝙞𝙣𝙜 𝙩𝙤𝙢𝙤𝙧𝙧𝙤𝙬! Don't miss your last chance to learn practical ways to improve multi-loop PID performance.

Join Dr. Chris Christie, Director of Services at Control Station, and Nelson Silveira Neto, Sales Analyst at Aquarius Software, for our FREE live webinar: "When Loops Collide: Overcoming the Challenges of Interacting PID Controllers."

When multiple PID loops interact, tuning one loop can unexpectedly affect another, making stable and predictable control much harder. In this session, you'll learn how to:

✅ Identify the causes of interacting PID loops and cross-coupling
✅ Diagnose and isolate interaction-related problems
✅ Apply practical tuning strategies to restore stable control

🎁 𝘼𝙩𝙩𝙚𝙣𝙙𝙚𝙚 𝙋𝙚𝙧𝙠: Everyone who attends live will receive an exclusive resource guide following the event.

Manual loop tuning often relies on trial-and-error adjustments.While this approach may stabilize a loop, it rarely produ...
08/13/2026

Manual loop tuning often relies on trial-and-error adjustments.
While this approach may stabilize a loop, it rarely produces optimal performance.
Model-based tuning uses plant data to identify the process dynamics and calculate PID parameters designed for specific control objectives such as disturbance rejection or setpoint tracking.
LOOP-PRO Tuner automatically identifies the process model and computes tuning that balances performance and robustness.
Instead of guessing tuning parameters, engineers gain a repeatable and data-driven tuning workflow.
Schedule a demo to see how model-based tuning improves PID performance -> https://controlstation.com/request-a-demo/

In many plants, process variability originates from loop interaction.When two or more controllers influence the same pro...
08/12/2026

In many plants, process variability originates from loop interaction.
When two or more controllers influence the same process variable, their actions can unintentionally amplify disturbances rather than reject them.
These interactions are common in energy systems, pressure networks, and multi-variable units where process dynamics are tightly coupled.
Without interaction analysis, engineers often tune loops independently, unintentionally creating oscillations across the system.
Advanced loop diagnostics can identify interaction patterns and determine which controller should be tuned first.
Control Station’s PlantESP analytics help engineers detect interaction issues and prioritize tuning actions that stabilize the entire control network.
The result is reduced oscillation, improved disturbance rejection, and more stable operations.
Read More: https://controlstation.com/plantesp/

Address

642 Hilliard Street, Suite 2301
Manchester, CT
06042

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

(860) 872-2920

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