Control Station Inc.

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Control Station Inc. Control Station’s growing portfolio of software-based solutions solve difficult control-related challenges that face process manufacturers every day.

We’re making optimization easy. Control Station was founded on the campus of the University of Connecticut in 1988 by Dr. Douglas Cooper. The company was among the first to introduce software simulations to the Chemical Engineering curriculum, immersing students in a dynamic and more intuitive learning experience. Since its introduction the company’s software-based training solution has been licensed to 100s of colleges and universities worldwide, and it remains the cornerstone of a training and skills development offering for academics and industry practitioners alike. We lead the industry in PID controller tuning solutions. The design of our tuning products are intuitive and have been recognized with awards for their ease-of-use. Equally important, they’re innovative. In 2006 we eliminated the steady-state requirement which previously forced practitioners to steady their processes before software could be used to tune a PID control loop. With introduction of our Non-Steady-State (NSS) Modeling Innovation, we made it possible to accurately model the noisy, oscillatory process conditions that are typical of industrial applications. Control Station’s tuning solutions remain the only suite of products capable of tuning NSS conditions whether the loop is operated in open- or closed-loop as well as with either integrating or non-integrating process. Our contributions to performance monitoring and process analytics are equally notable. Control Station was among the first to introduce tools for the continuous assessment of control loop performance. Our initial foray into monitoring was in 2004. Utilizing innovations in OPC connectivity, the tool equipped users with real-time trending and statistical analysis of individual controllers. In 2009 we launched a platform technology for proactively monitoring all loops within one or more production facilities. With innovative approaches to data capture, metrics, forensics and analysis, our platform technology stands apart. Today, Control Station is the leading independent vendor of control loop performance monitoring solutions. For over thirty years the company has harnessed the creative energies of its surroundings, producing an array of best-in-class technologies for improving production efficiency and throughput. Unique capabilities combined with ease-of-use enable customers to finally achieve their process optimization objectives.

Loop interaction is one of the most common causes of oscillation in multi-variable processes.Changing the tuning of one ...
10/15/2026

Loop interaction is one of the most common causes of oscillation in multi-variable processes.
Changing the tuning of one controller can destabilize another if process coupling is not understood.
Digital Lifecycle Solutions analyze plant-wide data to detect interaction patterns and recommend coordinated tuning strategies.
Result:
• Less oscillation
• More stable operation
• Higher throughput
https://controlstation.com/digital-lifecycle-solutions/

Plants rarely suffer from one bad loop.They suffer from hundreds of loops that are slightly wrong.PlantESP monitors ever...
10/14/2026

Plants rarely suffer from one bad loop.
They suffer from hundreds of loops that are slightly wrong.
PlantESP monitors every controller continuously, detecting oscillations, saturation, dead time, and interaction across the plant.
Instead of reacting to problems, engineers can prioritize the loops that affect production the most.
Request a demo
https://controlstation.com/plantesp/

🔗 𝗥𝗲𝗴𝗶𝘀𝘁𝗲𝗿 𝘁𝗼𝗱𝗮𝘆: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-c...
10/13/2026

🔗 𝗥𝗲𝗴𝗶𝘀𝘁𝗲𝗿 𝘁𝗼𝗱𝗮𝘆: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-controller-tuning/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=October+20+Webinar

🚨 𝗛𝗮𝗽𝗽𝗲𝗻𝗶𝗻𝗴 𝗡𝗲𝘅𝘁 𝗪𝗲𝗲𝗸! 𝗝𝗼𝗶𝗻 𝘂𝘀 𝗳𝗼𝗿 𝗮 𝗰𝗹𝗼𝘀𝗲𝗿 𝗹𝗼𝗼𝗸 𝗮𝘁 𝘀𝗺𝗮𝗿𝘁𝗲𝗿 𝗣𝗜𝗗 𝘁𝘂𝗻𝗶𝗻𝗴.

Manual PID tuning can mean repeated adjustments, time-consuming calculations, and disruptions to production. Join Dr. Chris Christie, Director of Services at Control Station, and Ken Bourke, Controls Architect at Hanley Automation, to learn how process modeling can use real operating data to build reliable models and test PID performance before new parameters are put into service.

You’ll also learn how modeling can help reduce the trial-and-error involved in manual tuning and support more consistent plant-wide control.

🎁 𝗔𝘁𝘁𝗲𝗻𝗱𝗲𝗲 𝗣𝗲𝗿𝗸: All attendees will receive an exclusive resource guide following the webinar!

📅 October 20, 2026�🕙 10:00 AM – 11:00 AM EDT

10/08/2026

Feed-forward control can eliminate disturbances before they affect the loop — but only if the model is accurate.
This short explains when feed-forward works, when it fails, and why combining it with feedback gives better results.
Watch:
https://www.youtube.com/shorts/Xjxou5Kf9Og

A loop can appear stable while still degrading plant performance.High valve travel, excessive controller output movement...
10/07/2026

A loop can appear stable while still degrading plant performance.
High valve travel, excessive controller output movement, or slow recovery often indicate poor model accuracy or incorrect tuning objectives.
With LOOP-PRO Tuner, the process model is identified from plant data, allowing tuning to be based on actual dynamics instead of trial-and-error.
Result:
• Faster disturbance rejection
• Less oscillation
• Reduced operator intervention
https://controlstation.com/loop-pro-tuner-lpt/

🔗 Register today: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-c...
10/06/2026

🔗 Register today: https://controlstation.com/event/smarter-pid-tuning-starts-here-overcoming-the-limitations-of-manual-controller-tuning/?utm_source=Webinar&utm_medium=Social+Media&utm_campaign=October+20+Webinar

🚨 Coming October 20! Smarter PID tuning starts with better data.

Join Dr. Chris Christie, Director of Services at Control Station, and Ken Bourke, Controls Architect at Hanley Automation, for a practical look at the limitations of manual PID tuning and how process modeling can help reduce repeated adjustments and tuning disruptions.

Learn how real operating data can be used to build reliable models, test PID performance before implementation, and find tuning parameters with fewer iterations.

🎁 Attendee Perk: Everyone who attends will receive an exclusive resource guide following the webinar!

📅 October 20, 2026
🕙 10:00 AM – 11:00 AM EDT

Register here: https://controlstation.com/event/techniques-for-applied-process-control-7/ Many control problems are not ...
10/01/2026

Register here: https://controlstation.com/event/techniques-for-applied-process-control-7/
Many control problems are not caused by poor tuning — they come from incorrect process understanding.
Applied process control requires accurate models, disturbance analysis, and structured tuning methods.
In this training, we cover practical techniques used in real plants to improve loop stability, reduce variability, and increase throughput.
Techniques for Applied Process Control – Online Training

Manual tuning projects improve performance temporarily, but results often fade without continuous monitoring.Sustained o...
09/30/2026

Manual tuning projects improve performance temporarily, but results often fade without continuous monitoring.
Sustained optimization requires
• performance monitoring
• model-based tuning
• interaction analysis
• lifecycle analytics
Control Station solutions support all stages of the control lifecycle.
Request a demo: https://controlstation.com/request-a-demo/

Controller performance often degrades after operating conditions change.Different production rates, raw materials, or op...
09/29/2026

Controller performance often degrades after operating conditions change.
Different production rates, raw materials, or operating states can invalidate the original tuning.
State-based analytics allows performance to be evaluated separately for each operating condition, making it possible to maintain good control across the full operating range.
Digital Lifecycle Solutions support continuous tuning instead of one-time commissioning.
Read More: https://controlstation.com/digital-lifecycle-solutions/

09/24/2026

Good control engineers drive processes the same way experienced drivers handle hills — anticipating disturbances instead of reacting late.
This short explains why accelerating before the load change improves stability, and how the same principle applies to PID control.
Watch the Short.
https://www.youtube.com/shorts/525RzcHVJu8

Address

642 Hilliard Street, Suite 2301
Manchester, CT
06042

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

(860) 872-2920

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