Hives Controls

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Hives Controls Hives Controls is the industrial automation division of Hives Product Design LLC, based in Mason, Ohio.

We help manufacturers modernize aging control systems through SCADA modernization, HMI development, industrial monitoring, historian/reporting systems,

30 days ago we started sharing how we help manufacturers: clearing engineering backlogs with manufacturing-ready files, ...
09/08/2026

30 days ago we started sharing how we help manufacturers: clearing engineering backlogs with manufacturing-ready files, and getting plants safely off control software that should have been retired years ago.

If any post in the last month made you think "that's us," the next step is easy and free. Send one part for a fix, or book a control-room checkup.

Send us a message. We'll take it from there. 🐝

Happy Labor Day to the people who actually make things. 🇺🇸To everyone running lines, fixing machines, machining parts, a...
09/07/2026

Happy Labor Day to the people who actually make things. 🇺🇸

To everyone running lines, fixing machines, machining parts, and shipping product this weekend — American manufacturing runs on your skill and your hours.

We're proud our work supports yours. Enjoy the day — you've earned it.

Small detail from a children's product we engineered: the latch.Too stiff, and a child can't open their own lunchbox. To...
09/06/2026

Small detail from a children's product we engineered: the latch.

Too stiff, and a child can't open their own lunchbox. Too loose, and it opens in the backpack. We sized the opening force directly against published pediatric strength data: strong enough to seal, easy enough for small hands.

Every product has a detail like this. Finding it is the job. 🎒

Your best maintenance tech's gut feeling is real, and it deserves data."That pump sounds off" is often right. Condition ...
09/05/2026

Your best maintenance tech's gut feeling is real, and it deserves data.

"That pump sounds off" is often right. Condition monitoring gives that instinct numbers: trend lines, thresholds, and alerts that turn a hunch into a scheduled work order.

Experience plus data beats either one alone. That's the whole philosophy behind monitored maintenance.

How do you replace a control system without stopping the plant?You don't cut over. You run parallel.The new system is bu...
09/04/2026

How do you replace a control system without stopping the plant?

You don't cut over. You run parallel.

The new system is built and tested while the old one keeps running production. Operators try the new screens with zero pressure. Only when everything is proven, and you've signed off, does the handover happen.

Modernization shouldn't feel like surgery. Done right, it feels like moving day.

Ever had parts that all measured "in spec" and still didn't fit together?That's a tolerance stack problem. Individual pa...
09/03/2026

Ever had parts that all measured "in spec" and still didn't fit together?

That's a tolerance stack problem. Individual parts can each be fine while their combined variation makes assembly impossible at the limits.

A stack-up analysis catches it before production does. It's on our checklist for every single assembly we release. 📐

One page. Your numbers. Free.That's the control-room report: what SCADA version you're running, whether it's still suppo...
09/02/2026

One page. Your numbers. Free.

That's the control-room report: what SCADA version you're running, whether it's still supported, whether your source files exist, and how long recovery would really take if the hardware failed tonight.

Three hours of our time, zero cost to you, and answers most plants have never had. Message us. 🏭

Why we keep mentioning standards like ASME Y14.5 and ISA-101:They're not decoration. A drawing to ASME Y14.5 means any m...
09/01/2026

Why we keep mentioning standards like ASME Y14.5 and ISA-101:

They're not decoration. A drawing to ASME Y14.5 means any manufacturer on earth reads it the same way. An HMI built to ISA-101 means a new operator understands the screen on day one.

Standards are how engineering scales beyond the person who did it. That's what you're buying.

3 questions to ask any engineering partner before you sign:1. "Can I see a full sample report from a past project?" (Sub...
08/29/2026

3 questions to ask any engineering partner before you sign:

1. "Can I see a full sample report from a past project?" (Substance test)
2. "What happens if my manufacturer rejects your files?" (Accountability test)
3. "What do I approve, and when?" (Control test)

If any answer is fuzzy, keep looking. Good partners love these questions.

A client once asked us to make their product match the marketing claim.We ran the numbers. The claim was physically impo...
08/28/2026

A client once asked us to make their product match the marketing claim.

We ran the numbers. The claim was physically impossible on the intended power source. No design could save it. So we showed them exactly what was achievable, re-architected the product around the honest number, and they tooled it right the first time.

Sometimes the most valuable deliverable is the truth with a calculation attached.

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408 4th Avenue
Mason, OH
45040

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