Toman ThermoSonics Inc.

Toman ThermoSonics Inc. Toman ThermoSonics Inc.

custom designs and manufactures heat staking, inserting, degating, branding, embossing and other thermoplastic processing machines, equipment, components, accessories and supplies.

NOW HIRING | PART-TIMEElectrical/Mechanical TechnicianWe are looking for a skilled Electrical/Mechanical Technician to j...
09/03/2026

NOW HIRING | PART-TIME
Electrical/Mechanical Technician

We are looking for a skilled Electrical/Mechanical Technician to join our team on a part-time basis.

Interested in learning more? Visit the Careers page on our website for complete job details and application information.

Our Machine Stands are built with superior quality in mind. The frame is constructed of 2″ square steel tubing with a st...
09/01/2026

Our Machine Stands are built with superior quality in mind. The frame is constructed of 2″ square steel tubing with a strong, non-skid, 3/4″ thick, oak plywood top or 1/2″ thick, blanchard ground steel top. All machine stands have large, easy-roll wheels (two rigid and two swivel/locking) to make them portable, yet secure.

Learn more about our Machine Stands:
https://www.tomanthermosonics.com/accessories-for-our-thermal-machines/welding-machine-stands/

Smart sensor modules require reliable, repeatable assembly—especially when protecting sensitive electronics from vibrati...
08/25/2026

Smart sensor modules require reliable, repeatable assembly—especially when protecting sensitive electronics from vibration, movement, and environmental conditions.

Our precision heat staking machines provide an efficient way to permanently secure thermoplastic components within your sensor modules without relying on screws, adhesives, or additional fasteners.

Benefits include:

• Consistent, repeatable assembly with controlled heat, pressure, and dwell time

• Strong mechanical joints designed to resist vibration and loosening

• Reduced component count and assembly costs

• Elimination of adhesives and associated curing processes

• Clean, compact joints that require minimal space

• Precise control to protect sensitive electronic components

• Easily adaptable tooling for different module configurations

• Automation potential for higher-volume production

Heat staking can be particularly valuable for securing PCBs, sensor housings, covers, brackets, and other thermoplastic components while maintaining dimensional consistency from one assembly to the next.

If you are looking to improve the efficiency, reliability, or cost of manufacturing your smart sensor modules, we'd be glad to discuss your application and determine whether heat staking would be a good fit.

Learn more about our Heat Staking Systems:
https://www.tomanthermosonics.com/heat-staking-equipment/

This vise is a convenient tool for everyday tool changes. It’s excellent for loosening ultrasonic stack connections that...
08/11/2026

This vise is a convenient tool for everyday tool changes. It’s excellent for loosening ultrasonic stack connections that are frozen together, either by over-tightening or by fretting of the joint by an unlubricated interface. The vise has three dog-point set screws to engage all spanner holes on your 15 kHz, 20 kHz, or 40 kHz converters and boosters. This eliminates damage or elongation of the spanner holes in the horn, booster or converter.

Learn more about our Take-Apart Vise:
https://www.tomanthermosonics.com/ultrasonic-tooling/take-apart-vise/

We manufacture and distribute many different tools, gauges, devices, fixtures, supplies and accessories that increase ef...
08/05/2026

We manufacture and distribute many different tools, gauges, devices, fixtures, supplies and accessories that increase efficiency or solve problems encountered during ultrasonic welding.

Learn more about our ultrasonic welding products:
https://www.tomanthermosonics.com/ultrasonic-tooling/

Do your assembly processes require complex or highly specialized fixturing? Our advanced additive manufacturing capabili...
07/30/2026

Do your assembly processes require complex or highly specialized fixturing? Our advanced additive manufacturing capabilities enable us to produce high-performance fixtures with mechanical properties that can exceed those of 6061 aluminum for appropriate applications. This technology allows for the rapid production of lightweight, durable, and geometrically complex tooling that would be difficult or cost-prohibitive to manufacture using conventional machining methods.

By integrating additive manufacturing into our engineering and manufacturing processes, we can efficiently produce custom fixturing with intricate internal features, optimized weight reduction, and application-specific designs while reducing lead times and accelerating product development. From prototype tooling to production-ready fixtures, we have the capability to engineer solutions for even the most demanding assembly and automation applications.

Learn more about our 3D Printing and Additive Manufacturing Service:
https://www.tomanthermosonics.com/3d-printing-and-additive-manufacturing/

Before performing multiple heat staking operations in close proximity or in geometrically complex locations, a heat bloc...
07/22/2026

Before performing multiple heat staking operations in close proximity or in geometrically complex locations, a heat block assembly provides an efficient and repeatable solution. Heat blocks integrate the required heat staking tips and precision cooling tubes into a single assembly, ensuring consistent heat transfer, accurate tip alignment, and uniform cooling throughout the process. This integrated design improves process stability, reduces cycle times, and enables reliable formation of multiple heat stakes in a single operation, making it ideal for demanding thermoplastic assembly applications with tight tolerances and complex part geometries.

Learn more about our Heat Blocks and Thermal Tips:
https://www.tomanthermosonics.com/accessories-for-our-thermal-machines/heat-tips/

These ultrasonic tooling torque wrenches will assure correct assembly of ultrasonic stack components (converter, booster...
07/08/2026

These ultrasonic tooling torque wrenches will assure correct assembly of ultrasonic stack components (converter, booster and horn).

Repeatable quantitative torquing is vital when assembling these components to eliminate problems such as heating, stack squealing and stripping of threads. Adjustable spanner ends fit most boosters and horns. The adjustable flat wrench is great for positioning half-wave or timed tips on full-wave horns.

Learn more about our Torque Wrenches:
https://www.tomanthermosonics.com/ultrasonic-tooling/wrenches/

Address

W158 N9305 Nor-X-Way Avenue
Menomonee Falls, WI
53051

Telephone

+12623455031

Website

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