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Monday 8:30am - 5:30pm Tuesday 8:30am - 5:30pm Wednesday 8:30am - 5:30pm Thursday 8:30am - 5:30pm Friday 8:30am - 5:30pm Saturday 9am - 3pm

Broadsens Corporation, 1601 McCarthy Boulevard, Milpitas, CA (2026)

04/23/2026

Application of SVT-V series true real-time wireless vibration & temperature sensors for food industry

In 2026, the food and beverage industry continues to lead the charge in adopting "Zero-Downtime" manufacturing.

Broadsens SVT-V series of true real-time wireless vibration and temperature sensors has emerged as a cornerstone of modern food manufacturing. Unlike traditional wireless vibration sensors that only wake up once an hour or longer interval, the SVT-V series offers continuous oversight—acting as the digital central nervous system for a production line.

The Broadsens SVT-V series sensors integrate sophisticated signal processing directly at the edge. By processing data locally on the sensor before transmission, it provides a comprehensive view of machine health that goes beyond simple vibration magnitude.

The SVT-V series (SVT200-V, SVT300-V, and SVT400-V) analyze triaxial vibration levels in real-time; if acceleration exceeds a pre-set threshold (typically 0.1g), the sensor automatically switches to a high-speed 6.4kHz sampling rate to capture the event in high resolution. This ensures that no transient anomaly goes unnoticed. Moreover, the sensor checks every 10s monitoring even if the threshold is lower than 0.1g. This ensures complete coverage of the machine conditions without missing a tiny defects, which is impossible for traditional wireless vibration & temperature sensors.

SVT-V series sensors analyze the following vibration parameters plus temperature: Velocity RMS: Monitors the general "shaking" of the machine, typically used to identify unbalance or misalignment. Acceleration RMS: Identifies high-frequency energy, often associated with gear mesh issues. Crest Factor: Lubrication & bearing issues. A "dry" or failing bearing will produce high peak impacts compared to its average vibration level, triggering a maintenance alert before the bearing seizes.

Crucial Applications in Food Processing include but not limited to:
1. High-Speed Bottling and Filling Lines
2. Conveyor Systems and Bearing Health
3. Industrial Cooling and HVAC

IP69K sensor option is available for food production lines that require regular power washing.

For sensor details, please refer to: https://www.broadsens.com/sensors/wireless-vibration-sensors/
The sensors should be used with Broadsens edge-computing gateways:https://www.broadsens.com/wireless-gateway/

03/11/2026

Vibration monitoring made easy by Broadsens SVT-V series true real-time wireless vibration monitoring sensors:
https://www.broadsens.com/sensors/wireless-vibration-sensors/

The sensors measurement units are hermetically sealed and come with auto-calibration ability, so that users do not need to perform field calibration for vibration or temperature measurements.

They automatically calculate key vibration parameters: velocity RMS acceleration RMS crest factor temperature

The system includes ISO 10816 vibration severity references in the monitoring software.
This allows users to quickly determine machine condition without complicated vibration analysis.

The sensor works autonomously: continuously monitors vibration triggers high-speed sampling automatically sub-second response time multi-year battery operation onboard edge computing. sends results to the gateway.

This allows maintenance teams to detect faults such as:
bearing wear, imbalance, misalignment, looseness, gear defects before catastrophic failure.

These capabilities make it suitable for long-term machine condition monitoring and predictive maintenance in industrial environments.

If no vibration event occurs, it still performs high-speed measurements every ~10 seconds to update the monitoring data.
So instead of only reacting to large events, the system can also track: gradual vibration increases environmental vibration changes low-level vibration trends.

The system includes SVT-V series sensors, edge-computing gateways, and vibration analysis software, which is installed inside the gateway.

The gateway can stream real-time data to local servers or cloud platforms using MQTT and store long-term time-series vibration data:
https://www.broadsens.com/wireless-gateway/

01/28/2026

Real-Time Machinery Health Monitoring with the Broadsens SVT-V Series

The transition from reactive to predictive maintenance is a cornerstone of Industry 4.0. Central to this evolution is the Broadsens SVT-V Series true real-time wireless vibration and temperature sensors:https://www.broadsens.com/sensors/wireless-vibration-sensors.

Designed for continuous, 24/7 monitoring, the SVT-V series (including SVT200-V, SVT300-V, and SVT400-V) bridges the gap between high-frequency data acquisition and ultra-low-power efficiency.

Introduces the latest diagnostic enhancement to the SVT-V sensors: Crest Factor analysis, a powerful metric for the early detection of impacting faults in rolling element bearings and gearboxes.

1. The Real-Time Advantage

Unlike traditional wireless sensors that sample at fixed, wide intervals (e.g., every 30 minutes), the SVT-V series monitors machine health in true real-time. Using a sophisticated dual-mode sampling algorithm, the sensors maintain a continuous vigil while preserving a battery life of up to five years or more.

Instant Response: Critical anomalies are detected and transmitted to the gateway in less than 0.5 seconds, allowing for immediate emergency shutdowns or interventions.

2. Introducing Crest Factor: Beyond RMS

While Velocity and Acceleration RMS (Root Mean Square) are excellent indicators of overall vibration energy and general machine health, they can sometimes mask early-stage faults that produce high-intensity, short-duration impacts.

The Crest Factor (CF) is the ratio of the peak amplitude of a vibration signal to its RMS value:

An increasing Crest Factor is a leading indicator of fatigue. It allows maintenance teams to identify "impacting" events (such as spalling or pitting) long before the overall vibration levels reach an alarm threshold.

3. SVT-V Series Specifications & Selection

The SVT-V series offers a range of sensitivities to suit various industrial environments, from precision motors to heavy-duty crushing equipment.

4. Integration with BroadVibra Vibration Monitoring Software

The SVT-V series works seamlessly with Broadsens’s edge-computing gateways and the BroadVibra software suite. By calculating the Crest Factor directly at the sensor level, the system provides:

Trend Analysis: Tracking the progression of CF alongside RMS values.

Threshold Alarms: Users can set specific alerts for Crest Factor increases, providing a "pre-alarm" before a catastrophic failure occurs.

Scalability: Broadsens system allows unlimited sensors and gateways for very large-scale applications

5. Conclusion

The addition of **Crest Factor** to the Broadsens SVT-V series reinforces its position as the industry leader in wireless predictive maintenance. By combining real-time responsiveness with advanced diagnostic metrics, Broadsens empowers engineers to detect faults earlier, reduce downtime, and extend the lifespan of critical assets.

01/15/2026

Broadsens wireless vibration sensors are ideal for robot and robot arm condition monitoring because they address the specific mechanical and spatial challenges of robotic systems—namely mobility, cable-fatigue, and weight sensitivity:

https://www.broadsens.com/sensors/wireless-vibration-sensors/

Unlike stationary industrial machinery (like a large pump or motor), a robot arm is constantly in motion, which makes traditional wired sensors impractical.

1. Eliminating Cable Fatigue and Tangle
Broadsens wireless vibration & temperature sensors remove the need for any signal or power cables.

2. Ultra-Compact and Lightweight Design
Robots have specific payload and balance requirements. Adding heavy sensors to the "end-effector" (the hand or tool) or the outer joints can change the robot’s inertia or reduce its maximum payload.

Size: They are roughly half the size of many competitors (e.g., the SVT200-A is only 34mm in diameter).

Weight: Weighing as little as 53g (including battery), they can be mounted on small collaborative robots (cobots) without affecting their motion profiles or safety.

3. High-Performance
Triaxial Robot arms often move in complex 3D paths. Broadsens sensors provide simultaneous triaxial acceleration data, ensuring anomalies like joint wear, gear backlash, or motor imbalance are caught regardless of the arm's current position.

With high sample rates up to 25.6 kHz, they can detect high-frequency signatures associated with bearing failures in the robot's high-speed precision gearboxes.

4. Edge Computing gateways & Real-Time Visualization
Broadsens systems use edge-computing gateways: https://www.broadsens.com/wireless-gateway/

User can access the dashboard via major web browsers. Sensor data are saved in the database of the gateway, and can also be exported to your computer in CSV format, or sent to clouds/servers with MQTT protocol in real time.

5. Extreme Battery Efficiency
Since robotic cells often run 24/7, sensor maintenance (changing batteries) can lead to unwanted downtime.

6. Maintenance-Free
Because the sensors are auto-calibrated and have long battery lives, they can be "set and forgotten" inside safety cages or in hard-to-reach joints.

Which wireless vibration sensors should you choose?

Choose SVT-A series sensors such as SVT300-A if you have a vibration expert who wants to analyze the root cause of a mechanical failure using spectrum analysis.

Choose SVT-V series sensors such as SVT300-V if you want easy to use sensor and "check-engine light" for your robot that provides immediate alerts and doesn't require complex data interpretation.

10/29/2025

Broadsens Wireless Vibration & Temperature Sensors: The Proven Solution for Large-Scale Predictive Maintenance and machine condition monitoring

Is unexpected downtime costing you time and money?
Upgrade to a robust, ultra-efficient monitoring system that is trusted and deployed in large quantities across over 60 countries worldwide.
Get the real-time insights and improve efficiency with Broadsens.

Serving Every Critical Industry
Broadsens sensors are the backbone of predictive maintenance across numerous demanding applications such as:

Manufacturing, Oil & Gas, Food, Pharmacy, & Chemical Plants, Recycling Plants & Water Facilities, robotics, Transportation & Railroads, Aerospace
Civil Engineering, Power Plants & Windmills, Data Centers etc.

Top Reasons to Choose Broadsens wireless vibration & temperature sensor system: Ultra-Compact & Versatile: Our sensors are small, lightweight, and engineered to fit into the tightest spaces. With IP68/IP69K water resistance, they thrive in the harshest environments. Industry-Leading Battery Efficiency: Our ultra-low power design (down to 2.2uA idle) means a battery life of up to 5 years—significantly longer than the competition. Stop replacing batteries and start monitoring! Wide coverage and high performance: Standard Range: Up to 300m (900 ft) line-of-sight; SVT-L Long-Range Series: Up to 1km (0.6 mile) for challenging distances. Powering many AI companies to provide efficient data in real time for predictive maintenance Open source software for Broadsens customers with unlimited possibilities. AI can be integrated to the gateway easily Complete data security and safety. Customer's data belong to customer. System can be deployed on premise with maximum security and safety

Capture crystal-clear data with adjustable sampling rates up to 25.6kHz and 16-bit resolution with SVT-A series sensors.
Easy to use and the true Real-Time Monitoring plus immediate alarm capabilities with SVT-V Series sensors.

Key Features for Smarter Operations: Proven Scalability: Easily handle very large-scale applications with a system architecture designed for unlimited number of sensors and edge-computing gateways. No Subscription Fees: Vibration analysis software is included, open to customization, and includes FFT analysis and data visualization right out of the box.

Join the thousands of businesses in over 60 countries who trust Broadsens' mass-deployed systems for advanced machine health monitoring.

08/07/2025

Say goodbye to machine downtime and hello to predictive maintenance. Our new server software, compatible with Broadsens advanced wireless vibration and temperature sensors, gives users the power to monitor unlimited sensors from a single, centralized platform.

Best of all, the server software is a powerful, scalable solution without the burden of per-license fees.

Key Features:
Flexibility: Host on-premise for maximum security or on the cloud for remote access from anywhere. Scalability: Monitor an unlimited number of sensors with our flexible architecture. Asset Management: Easily manage your assets and view all sensor information on a user-friendly front page. Data Analysis: Plot vibration trends over time to easily identify machine condition changes and predict operational life. Edge-Computing: Minimize server resource requirements by leveraging the power of Broadsens edge-computing gateways. No subscription fee (unless hosted by Broadsens) Lifetime license (say goodbye to the burden and cost of license) Open source to Broadsens customers.

Currently, the server software supports Broadsens SVT-V series true real-time wireless vibration & temperature sensors.
They are the best sellers in the industry for easy usage, long-battery life and high reliability.

The server software is limited to Broadsens existing customers and will be available to purchase soon.

07/09/2025

Broadsens true real-time wireless vibration & temperature sensor SVT400-V adds dynamic displacement measurement ability.

Changes in displacement patterns, such as amplitude or frequency shifts, can indicate issues like bearing wear or structural fatigue. This data is also vital for predicting the remaining useful life of components, enabling condition-based maintenance scheduling.

SVT400-V dynamic displacement version comes with 4th order bandpass Butterworth filter of 10Hz to 1kHz.
The filter bandwidth can be adjusted from the factory per request before shipment.

For example, for rail track, the high pass filter can be lowered to 5Hz for slow moving trains.
The pk-pk displacement has a wide range of 0um to 15mm, with a resolution of 0.23um.

Beyond simple anomaly detection, dynamic displacement data enables sophisticated degradation trend analysis, which is vital for predicting when equipment or a machine component is likely to fail. By continuously monitoring and analyzing changes in dynamic displacement patterns over time, users can gain a detailed picture of a structure's or machine's health, offering insights into how it reacts to daily stressors and how its performance is gradually deteriorating.

SVT400-V enables trend analysis, which involves plotting dynamic displacement levels along with velocity RMS, acceleration RMS as a function of time. An increasing vibration level, for instance, serves as a clear indicator of a deteriorating machine condition. This allows maintenance professionals to make data-driven decisions about asset maintenance strategies and to identify recurring issues and their root causes. For structural elements, understanding structural dynamic behavior helps in assessing long-term durability and safety, which is essential for infrastructure longevity.

The ability to analyze these degradation trends directly with Broadsens wireless vibration & temperature sensor supports Remaining Useful Life (RUL) prediction, a critical process for machine system prognostics and health management (PHM). RUL prediction aims to estimate the future operational lifespan of machine or system before it reaches a failure state. Dynamic displacement data, often combined with other SVT400-V's data (e.g., temperature), provides the necessary input for advanced RUL prediction models.

In rotating machinery, early detection of imbalances or misalignments through vibration analysis, which quantifies dynamic displacement, prevents severe damage to the infrastructure, machines, or systems, and mitigates risks for operators. In civil engineering, monitoring the sway of high-rise buildings or shifts in bridges due to dynamic forces provides critical data for structural integrity assessments, allowing engineers to take preemptive actions to ensure public safety.

What makes SVT400-V unique is the ability to monitor vibration velocity RMS, acceleration RMS, temperature and dynamic displacement true real-time, continuously, wirelessly for several years.

This dynamic displacement measurement feature of SVT400-V is optional per user's request.

03/12/2025

Revolutionize Rotating Equipment Monitoring: Introducing industrial First Wireless Optical Speed Sensor WOS200

Tired of tangled wires and complex installations? Say goodbye to cumbersome traditional RPM sensors (tachometers) and hello to the future of rotational speed measurement.

Introducing the First Wireless Optical rotation Speed Sensor WOS200 – Perfect for machine condition monitoring!

Unleash Unprecedented Freedom and Precision: Completely Wireless: Eliminate wiring hassles and access hard-to-reach rotating equipment with ease. Optical Precision: Experience unparalleled accuracy and reliability with our advanced optical sensing technology. Extended Distance: The WOS200 allows for a long distance from the lens to the shaft of up to 50cm (20 inches). Real-Time Data: Instantly monitor RPM on your tablet, smartphone, or computer via our intuitive app. Long-Range Connectivity: Enjoy robust wireless communication over extended distances. Simple Installation: Mount the compact sensor unit in seconds, no specialized tools required. Durable & Rugged: Designed to withstand harsh industrial environments. Versatile Applications: Ideal for motors, turbines, fans, pumps, and any rotating machinery. Extended Battery Life: Designed for long-term remote monitoring with multiple years of life.

The wireless optical speed sensor WOS200 empowers you to:
Optimize Performance: Fine-tune your equipment for maximum efficiency. Prevent Downtime: Detect potential issues early with real-time monitoring. Improve Safety: Eliminate the risks associated with wired sensor installations. Streamline Maintenance: Simplify data collection and analysis. Monitor Remotely: Deploy in distant locations with confidence, thanks to long battery life. No more limitations. No more compromises.

Key Features: High Accuracy Optical Measurement Long-Range Wireless Connectivity (Bluetooth/Wi-Fi Options) User-Friendly Mobile and Desktop App Adjustable measurement intervals Multiple-years of battery Life for Remote Monitoring Easy battery replacement in the field Robust design

WOS200 can be used with Broadsens's wireless vibration & temperature sensors (https://www.broadsens.com/sensors/wireless-vibration-sensors/) for comprehensive monitoring and predictive maintenance.

This Wireless Optical RPM Sensor is the game-changer people have been waiting for. Visit broadsens.com/sensors/wireless-speed-sensor/ to learn more.

10/31/2024

Preventative Maintenance, Perfected

Don't Let Unexpected Downtime Disrupt Your Operations.

Broadsens wireless vibration and temperature sensor system offers unparalleled insight into the health of critical machinery:
https://www.broadsens.com/sensors/wireless-vibration-sensors/

By detecting anomalies early, users can proactively schedule maintenance and avoid costly breakdowns.

Key Benefits:
Early Fault Detection: Identify potential issues before they escalate into major problems. Increased Equipment Lifespan: Optimize maintenance schedules and reduce wear and tear. Reduced Operational Costs: Minimize unplanned downtime and expensive repairs. Enhanced Safety: Proactively address potential hazards and ensure worker safety. Easy Installation and Use: Our wireless sensors are simple to deploy and require minimal setup. No subscription fees

Experience the Broadsens Difference:
Industry-Leading Technology: Our advanced sensors deliver accurate and reliable data The largest selection of sensors in the industry Compact and light weight with high performance Long Battery Life: Minimize maintenance interruptions and reduce operational costs Robust and Durable: Built to withstand harsh industrial environments Seamless Integration: Easily integrate with existing monitoring systems Easy data export

09/25/2024

Prevent Catastrophic Failures with Broadsens Wireless Ultrasonic Bolt Preload Sensors

Tired of unpredictable equipment failures? Broadsens wireless ultrasonic bolt preload sensors provide real-time, accurate monitoring of bolt tension, preventing costly downtime and ensuring operational safety:
https://www.broadsens.com/sensors/wireless-ultrasonic-thickness-sensors/

The innovative wireless ultrasonic sensors monitor the bolt length in real time, which is proportional to bolt preload/tension.

Key Benefits of Broadsens wireless ultrasonic bold preload monitoring sensors:
Real-time Monitoring: Instantaneous data for proactive maintenance. Wireless Technology: Easy installation and remote access. Long Battery Life: Minimize maintenance disruptions with up to ten-year battery life or more. Dynamic bolt preload/tension monitoring ability with up to 10Hz sample rate High Accuracy: Reliable measurements for critical applications. Rugged Design: Built to withstand harsh environments with IP67 protection Compact size Cost effective Temperature compensation with PT1000 platinum temperature sensor

Broadsens Corporation

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Monday	8:30am - 5:30pm
Tuesday	8:30am - 5:30pm
Wednesday	8:30am - 5:30pm
Thursday	8:30am - 5:30pm
Friday	8:30am - 5:30pm
Saturday	9am - 3pm