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Alztec North America

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Alztec North America

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08/27/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗪𝗵𝗲𝗻 𝗶𝘀 𝗮 𝘁𝗲𝗹𝗲𝘀𝗰𝗼𝗽𝗶𝗰 𝗹𝗼𝗮𝗱 𝗵𝗮𝗻𝗱𝗹𝗶𝗻𝗴 𝘀𝘆𝘀𝘁𝗲𝗺 𝘁𝗵𝗲 𝗯𝗲𝘁𝘁𝗲𝗿 𝗰𝗵𝗼𝗶𝗰𝗲?
When engineers compare storage technologies, it's easy to assume that the most advanced solution is automatically the best.
In reality, the right solution always depends on the application.
Unlike a satellite system, a telescopic load handling device stores and retrieves the load directly from the stacker crane. While this limits storage depth, it also results in a simpler mechanical design with fewer moving components.

Another key advantage is speed. Because there is no separate shuttle entering and leaving the storage channel, telescopic systems can achieve faster storage and retrieval cycles, making them an excellent choice for applications where throughput and flexibility are more important than maximum storage density.

For many automated warehouses, that means lower investment costs, easier maintenance, proven long-term reliability, and high dynamic performance.
Engineering Insight: The best automation solution isn't always the one with the highest storage density. It's the one that delivers the right balance of throughput, flexibility, investment, and operational performance.

At ALZTEC North America, we regularly share practical engineering insights into automation and material handling technologies while providing local commissioning, service, and customer support throughout North America.

Which factor drives your storage concept the most: storage density, throughput, flexibility, or lifecycle cost?

08/20/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗪𝗵𝘆 𝘂𝘀𝗲 𝗮 𝘀𝗮𝘁𝗲𝗹𝗹𝗶𝘁𝗲 𝘀𝘁𝗼𝗿𝗮𝗴𝗲 𝘀𝘆𝘀𝘁𝗲𝗺?
Warehouse space is expensive.
One way to increase storage capacity isn't to build a larger warehouse—it's to use the available space more efficiently.

That's where satellite storage systems come into play.
Unlike a conventional telescopic load handling device, a satellite travels with the stacker crane and drives independently into the storage channel. This allows products to be stored multiple positions deep—up to four battery stacks in this application—significantly increasing storage density without increasing the building footprint.

In this Alztec GmbH project, each load weighs up to 2.5 metric tons (5,500 lbs). Standard satellite systems are typically designed for much lighter loads, so this application required a custom-developed heavy-duty satellite solution.
The satellite is powered by an onboard capacitor system, allowing it to operate independently while moving into and out of the storage channels.

Engineering Insight: High storage capacity isn't always achieved by building bigger warehouses. Often, it's achieved by making better use of the available space.

At Alztec North America, we regularly share practical engineering insights into automation and material handling technologies while providing local commissioning, service, and customer support throughout North America.

Where would you choose a satellite storage system over a conventional telescopic load handling system?

08/13/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗛𝗼𝘄 𝗱𝗼 𝘆𝗼𝘂 𝘁𝘂𝗿𝗻 𝗽𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 𝗰𝗵𝗮𝗼𝘀 𝗶𝗻𝘁𝗼 𝗼𝗿𝗴𝗮𝗻𝗶𝘇𝗲𝗱 𝘀𝘁𝗼𝗿𝗮𝗴𝗲?

Production rarely delivers products in the exact sequence needed for storage or shipping.

Many different battery variants leave the production line in a mixed order. However, the automated storage system requires type-specific stacks containing four identical battery frames.

This is where a frame buffer becomes much more than temporary storage.
Each drawer of this ALZTEC frame buffer can hold up to three battery frames of the same type. As soon as a fourth frame arrives, the buffer automatically combines them into a complete 4-frame stack, ready for storage.
At the same time, the system can buffer multiple battery variants in parallel. Instead of slowing down production, it continuously sorts the mixed product flow and builds the required stacks automatically.

The same principle is also used for inbound and outbound logistics, converting 7-frame truck stacks → 4-frame process stacks + 3-frame remainder → back to 7-frame truck stacks when required.

Engineering Insight: Buffers don't just compensate for differences in timing. They can also reorganize products, allowing production, storage, and shipping to each operate according to their own requirements.

At Alztec North America, we regularly share practical engineering insights into automation and material handling technologies while providing local commissioning, service, and customer support throughout North America.

Where have you used buffering to organize product flow—not just to store inventory?

08/07/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗪𝗵𝘆 𝘂𝘀𝗲 𝗮 𝗵𝗲𝗮𝘃𝘆-𝗱𝘂𝘁𝘆 𝗰𝗵𝗮𝗶𝗻 𝗰𝗼𝗻𝘃𝗲𝘆𝗼𝗿?
Not every heavy load requires the same conveyor.

When selecting a conveyor system, engineers consider much more than payload. Product geometry, load distribution, transport distance, throughput, and transfer accuracy all influence the final design.
For long transport distances, chain conveyors are often the more economical solution.
One Alztec GmbH battery logistics project includes more than 1,600 m (5,250 ft) of heavy-duty chain conveyors designed for different process requirements.
The system handles payloads ranging from 1 metric ton (2,200 lbs) for individual battery frames up to 25 metric tons (55,100 lbs) during truck unloading.
Interestingly, increasing the payload doesn't always mean simply installing a larger motor. Most conveyor sections in this project use a single drive, while the 25-metric-ton (55,100-lb) conveyor is powered by two synchronized drive motors to handle the significantly higher loads reliably.
Engineering Insight: Designing a conveyor is about balancing payload, transport distance, drive concept, and process requirements—not simply choosing the biggest motor.

At Alztec North America we regularly share practical engineering insights into automation and material handling technologies while providing local commissioning, service, and customer support throughout North America.

07/30/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗪𝗵𝘆 𝗱𝗼 𝗯𝗮𝘁𝘁𝗲𝗿𝘆 𝗹𝗼𝗴𝗶𝘀𝘁𝗶𝗰𝘀 𝗿𝗲𝗾𝘂𝗶𝗿𝗲 𝘀𝗼 𝗺𝗮𝗻𝘆 𝗱𝗶𝗳𝗳𝗲𝗿𝗲𝗻𝘁 𝘀𝘆𝘀𝘁𝗲𝗺𝘀?

When people think about automation, they often picture one impressive machine. In reality, efficient battery logistics are built around many specialized systems working together. Heavy-duty conveyors, automated storage systems, transfer cars, lifting stations, rail loading equipment, and intelligent buffering strategies each solve a different challenge. Together, they create a reliable and efficient material flow.

The video below provides an excellent overview of how these technologies interact throughout an automated battery logistics process.

Please note that the original video was produced in German, so some on-screen captions are in German.

Over the coming weeks, we'll use this project to explain the engineering decisions behind these technologies—why they're used, what problems they solve, and when they become the preferred solution.

At Alztec in North America, we regularly share practical engineering insights into automation and material handling technologies while providing local commissioning, service, and customer support throughout North America.

Follow our page for more Automation Insights into industrial automation and material handling.

A special thank you to Uebach Consulting Innovations for providing the video footage used in this post.

07/22/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗪𝗵𝘆 𝘂𝘀𝗲 𝗮 𝘄𝗼𝗿𝗸𝗽𝗶𝗲𝗰𝗲 𝗺𝗮𝗻𝗶𝗽𝘂𝗹𝗮𝘁𝗼𝗿?

When working on large and heavy components, the actual assembly step is often not the biggest time driver. Repositioning the part can be.

A workpiece manipulator keeps the component securely clamped while moving it into the required position for each operation. Instead of repeatedly lifting, reclamping, and aligning the part, operators can access different sides in one setup.

One example is this ALZTEC manipulator for a gear weighing approximately 2 metric tons (4,400 lbs). The gear is loaded once by overhead crane and then rotated into different positions for the following process steps.
In this application, bearings are installed from different directions, and the bearing clearance is adjusted without removing and reclamping the workpiece again and again.
That reduces crane handling, shortens setup time, improves ergonomics, and makes the entire workflow more efficient.
At ALZTEC North America, we regularly share practical insights into automation and material handling technologies while providing local commissioning, service, and customer support throughout North America.
Where have you seen the biggest productivity gains: in the process itself or by reducing setup and handling time?

07/15/2026

𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 – 𝗪𝗵𝗮𝘁 𝗶𝘀 𝗮 𝘀𝗵𝘂𝘁𝘁𝗹𝗲 𝗰𝗮𝗿?

A shuttle car is an efficient way to transport materials over longer distances without installing a continuous conveyor line.
Instead of a fixed conveyor, multiple shuttle cars travel on a shared rail, transporting materials exactly where they are needed.
As transport distances increase, shuttle systems often become a more cost-effective solution than conventional conveyor technology while still providing a highly efficient material flow.
One example is this Alztec GmbH shuttle system, which connects six storage aisles while running approximately 4 meters (13 ft) above the shop floor. By utilizing the space above the aisles, the entire floor area below remains accessible for operators, forklifts, and maintenance activities—keeping every storage aisle easy to reach without floor-mounted conveyors blocking the workspace.
An additional advantage is system availability.
Because multiple shuttle cars operate on the same rail, they can take over each other's transport tasks. If one shuttle car is temporarily unavailable, the system continues operating with slightly reduced throughput instead of coming to a complete stop.
At Alztec in North America we provide local commissioning, service, and customer support for ALZTEC automation and material handling solutions throughout North America.
Where would you choose a shuttle car instead of a conventional conveyor system?

07/12/2026

Battery module handling – fast and precision where it matters.

Every movement counts in manufacturing, especially when it moves every 3 seconds! .
This automated handling system precisely picks battery modules and places them into transport carriers, ensuring a reliable and efficient production process.
At Alztec in North America, we're committed to supporting manufacturers with advanced automation and material handling solutions.
See the process in action.

07/04/2026

🇺🇸 Happy Independence Day!
Today we celebrate the people, innovation, and entrepreneurial spirit that continue to shape American manufacturing.
At ALZTEC North America, we are proud to support manufacturers with local project support, commissioning, and service for automation, material handling, and intralogistics solutions.
Being close to our customers means being on site when it matters most – from commissioning and service to long-term support throughout the lifecycle of the system.
As our presence in North America continues to grow, we will be sharing more content about automation, engineering, intralogistics, and real-world industrial applications.
Follow ALZTEC North America and join us on our journey.
Have a safe and enjoyable Fourth of July!

Address

9170 West Remus Road
Remus, MI
49340

Opening Hours

Monday	8am - 5pm
Tuesday	8am - 5pm
Wednesday	8am - 5pm
Thursday	8am - 5pm
Friday	8am - 5pm

Website

https://alztec.com/en/

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