Schaffer Automation

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Schaffer Automation Designing and building custom automation, assembly, robotics, and vision systems.

Since 1981, Schaffer Automation has designed and built custom automation systems that help manufacturers improve throughput, precision, quality, and efficiency. We specialize in custom automated assembly machines, high-speed continuous motion systems, servo indexing systems, robotic automation, vision inspection systems, and machine retrofits. Every solution is engineered around the customer's product, process, and production goals. From new automation systems to performance upgrades of existing equipment, we help manufacturers solve complex production challenges with practical engineering, quality workmanship, and personalized attention. Built on quality and integrity, Schaffer Automation is committed to developing long-term relationships and delivering reliable automation solutions that perform for years to come.

09/29/2026

Every step in an automated assembly process has a purpose.

In this plug and gasket assembly system, components are accurately positioned and assembled before moving to the next operation. Consistent placement at this stage helps support downstream processes and contributes to reliable product quality.

By designing each station around the application, manufacturers can improve repeatability, reduce variation, and keep production moving efficiently.

Learn how indexing assembly systems support precision manufacturing: https://bit.ly/4h5t4o9

Keeping production moving starts with reliable automation. Whether it's assembly, inspection, or material handling, ever...
09/25/2026

Keeping production moving starts with reliable automation.

Whether it's assembly, inspection, or material handling, every step in the process needs to perform reliably to keep production moving and maintain product quality.

At Schaffer Automation, we design custom automation solutions that help food and beverage manufacturers improve efficiency, maintain consistency, and support reliable, repeatable production.

See what’s possible with custom food and beverage automation: https://bit.ly/4xLwp0M

Robots aren’t the answer to every manufacturing challenge. But for the right application, robotic pick-and-place systems...
09/22/2026

Robots aren’t the answer to every manufacturing challenge. But for the right application, robotic pick-and-place systems can improve speed, consistency, and efficiency.

These systems are ideal for repetitive tasks such as loading, unloading, transferring, and positioning parts with accuracy and repeatability.

At Schaffer Automation, we design robotic pick-and-place solutions around each customer's process to help improve production while supporting long-term reliability.

Find out if robotic pick-and-place is right for your application: https://bit.ly/4cUls4I

Keeping every assembly process in-house isn't always the most efficient solution.For complex, labor-intensive, or diffic...
09/18/2026

Keeping every assembly process in-house isn't always the most efficient solution.

For complex, labor-intensive, or difficult-to-scale applications, contract manufacturing can help manufacturers increase capacity, reduce production bottlenecks, and keep internal resources focused on their core operations.

At Schaffer Automation, we specialize in complex assembly applications, using the same automation expertise that goes into our custom equipment to deliver consistent, repeatable results.

Discover how contract manufacturing supports complex assembly: https://bit.ly/4cXYDNz

09/15/2026

Every manufacturing process has its own challenges. That's why every automation solution we build is designed around the product, process, and production goals of each application.

This custom assembly system was developed to support the production of eos® 4-piece lip balm products, helping improve consistency, repeatability, and overall production efficiency.

Designed for high-speed, repeatable assembly, the system synchronizes multiple operations to keep components moving accurately through each stage of the process. The result is reliable performance built around the specific application.

Have a unique assembly challenge? We'd love to discuss it. https://bit.ly/3Tsj6De

Speed is important. Consistency keeps packaging lines running. From part handling and assembly to inspection and packagi...
09/11/2026

Speed is important. Consistency keeps packaging lines running.

From part handling and assembly to inspection and packaging, even small inefficiencies can impact throughput and overall production performance.

At Schaffer Automation, we design custom automation solutions that help packaging manufacturers improve efficiency, reduce variation, and support reliable, repeatable production.

Discover automation solutions for the packaging industry: https://bit.ly/4gzjysz

Not every automation system starts on the production floor.This custom gantry was built in our shop, where our team turn...
09/07/2026

Not every automation system starts on the production floor.

This custom gantry was built in our shop, where our team turned an engineered design into a solution tailored to a customer's manufacturing process.

Every system we build is designed around the application, then assembled and tested with long-term performance and reliability in mind.

It's one more step in the process of delivering custom automation that's built to perform.

Take a closer look at our custom gantry solutions: https://bit.ly/4cl7wAK

No two molding operations are exactly alike. Every application, product, and production line is different, which is why ...
09/04/2026

No two molding operations are exactly alike. Every application, product, and production line is different, which is why custom automation can make such a significant impact.

At Schaffer Automation, we partner with custom molders and contract manufacturers to develop automation solutions that improve efficiency, reduce cycle times, minimize material waste, and deliver consistent, repeatable results.

From planning and design to installation and ongoing support, our focus is on building dependable systems that help manufacturers meet the demands of high-volume production.

See how we support custom molders and contract manufacturers: https://bit.ly/3RzDrWQ

Parts don't magically arrive in the right position.Before assembly can begin, components need to be sorted, oriented, an...
08/31/2026

Parts don't magically arrive in the right position.

Before assembly can begin, components need to be sorted, oriented, and delivered consistently. That's the job of a vibratory feeding system.

Reliable part feeding helps improve cycle times, reduce jams, and keep production moving. It's one of those systems that often goes unnoticed, but it's essential to the performance of the entire machine.

At Schaffer Automation, every detail is engineered with reliability in mind.

Trying to force a standard machine into a unique manufacturing process often leads to workarounds, inefficiencies, and u...
08/27/2026

Trying to force a standard machine into a unique manufacturing process often leads to workarounds, inefficiencies, and unnecessary compromises.

That's why we don't start with a standard platform. We start by understanding your product, your production goals, and your process.

Every automation system we build is designed specifically for the application because the best solution is the one built around your operation.

Let's start the conversation. https://bit.ly/3Tsj6De

Address

3555 Stern Avenue
Saint Charles, IL
60174

Opening Hours

Monday 7am - 3:30pm
Tuesday 7am - 3:30pm
Wednesday 7am - 3:30pm
Thursday 7am - 3:30pm
Friday 7am - 3:30pm

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