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Eagle Engineering Team Fun with Engineering ! Project based student organization, using off campus activites, challenges and competitions to develop engineering skills.

10/17/2026

Why does the SR-71 Blackbird look unlike almost every other aircraft?

Its extremely long fuselage, sharp nose, prominent chines, broad delta wing, twin engine nacelles and canted tails combine into a shape developed for extreme high-speed, high-altitude flight.

The Blackbird remains one of aviation history’s clearest examples of form following engineering requirements.

More than half a century later, its silhouette still looks futuristic.

10/15/2026

The SR-71 Blackbird was designed to cruise at Mach 3.2, about 2,100 mph, and engine power wasn’t the main thing holding it back. In a technical history of the aircraft written at NASA’s Dryden Flight Research Center, historian Peter Merlin explained that its speed was limited primarily by structural temperatures, a part of the flight envelope known as the “heat barrier.”

According to the same NASA paper, the Blackbird’s skin averaged 462 to 622°F at high speed, and some parts reached 1,050°F. That ruled out aluminum, so Lockheed built 93% of its structure from titanium.

The heat was so extreme that the jet was designed to expand in flight. Its titanium panels could slide and flex as they grew, and its fuel tanks leaked on the ground because they had to expand and contract with temperatures swinging from -60°F to more than 600°F.

In the cockpit, pilots kept an eye on the heat by watching a gauge that measured the temperature of the air entering the engines. The SR-71 flight manual listed Mach 3.17 as the maximum recommended cruise speed for normal operations, but pilots could push to Mach 3.3 as long as that reading stayed at or below 427°C, about 800°F. Speeds above Mach 3.3 were occasionally reached in test flights, but NASA notes they put excessive heat stress on the airframe.

That’s why the weather mattered. On colder days, the Blackbird could fly faster before reaching its limits. In July 1976, cool outside air helped an Air Force crew set the official speed record: Mach 3.32, or 2,193 mph.

50 years later, no crewed jet-powered aircraft has officially gone faster.

10/13/2026

SR-71 Blackbird: the engine is only part of the propulsion system. ✈

At Mach 3.2, the SR-71 doesn’t just run a jet engine. It runs a variable-geometry inlet, a J58 engine and an ejector as one system, and the airflow through it changes completely from takeoff to cruise.

Here’s how it changes, based on the SR-71A-1 manual airflow figure:

🔹 Mach 0.0 (ground and low speed): The spike is forward. The forward bypass doors and suck-in doors are open to feed the engine enough air. The tertiary doors are open and the ejector flaps are closed.

🔹 Mach 0.5: The forward bypass and suck-in doors close. The tertiary doors stay open. The ejector flaps are still closed.

🔹 Mach 1.5: The tertiary doors close. The forward bypass doors open as required to position the inlet shock, and the ejector flaps begin to open.

🔹 Mach 2.5: The spike starts retracting. The aft bypass doors are scheduled open, and the ejector flaps keep opening.

🔹 Mach 3.2 (cruise): The spike is fully retracted. The forward bypass doors are normally closed and open only as required to keep the inlet shock in position. The ejector flaps are open.

Why it matters: As speed increases, the inlet has to slow supersonic air to subsonic speed before it reaches the engine, and it has to keep the shock wave in the right place while doing it. Doors, spike and ejector all move on a schedule so the engine gets a stable airflow at every speed.

Which part of the SR-71 should I break down next?

10/07/2026
10/05/2026
10/03/2026

The legendary SR-71 Blackbird could be heading back into the air.

NASA’s SR-71A #844, the final Blackbird produced and the last of the type to fly, disappeared from its longtime display location at NASA’s Armstrong Flight Research Center in California earlier this year. The aircraft, which previously served as a NASA high-speed research platform, last flew on October 9, 1999, reaching approximately Mach 3.21 and 80,100 feet.

Recent reporting has added to the mystery. NASA reportedly contacted former members of the SR-71 program about potentially participating in a return-to-flight effort, while former Blackbird personnel have reportedly received job offers related to putting #844 back into the air.

The timing is particularly intriguing. NASA Administrator Jared Isaacman has spoken about rebuilding the agency’s experimental X-plane portfolio and pursuing aircraft capable of flying higher and faster. A recent NASA presentation also featured an unidentified aircraft silhouette that strongly resembled the SR-71, although NASA has not publicly confirmed that the image represented a Blackbird or that #844 would be the aircraft involved.

If #844 does return to flight, it would be an extraordinary development for aviation research. The aircraft was already equipped with late-generation upgrades, including the Digital Automatic Flight and Inlet Control System (DAFICS), and its previous NASA career included research into high-speed aerodynamics, propulsion, materials, instrumentation and other technologies.

For now, the exact purpose of the aircraft's disappearance and the reported preparations remain undisclosed. But after nearly three decades on the ground, the possibility of seeing an SR-71 Blackbird fly again has captured the attention of the aviation world.

09/18/2026

Every engine on this page needed someone to design it. Every chassis needed someone to build it. And every body panel that comes off a race car between rounds needed a fastener that a crew member could remove with a screwdriver in two seconds while the clock ran. That fastener exists because a Ukrainian immigrant engineer working for a Long Island aircraft company in the 1930s got tired of body panels loosening and rattling in flight.

William Dzus solved it with a spring wire and a button shaft machined to accept that spring into an over-center locking mechanism. One quarter turn to lock. One quarter turn to release. No threads to strip. No nut on the back side to hold with a second wrench. No torque specification. The over-center design means the spring passes through its maximum tension point during the turn and settles into a stable locked position on the other side, the same mechanical principle as a toggle clamp or a latch that snaps shut. Strong enough to hold aluminum skin panels on an aircraft in flight. Simple enough that a mechanic in a hangar could work an entire panel in under a minute.

The path from aircraft to racing ran through the war. Army and Navy mechanics spent four years using Dzus fasteners on military aircraft, learning how fast a panel comes off when the fastener requires a quarter turn instead of a wrench. Those mechanics came home, went to work in speed shops and race garages, and brought the knowledge with them. The first recorded motorsports use was by Ed and Zeke Justice, the Justice Brothers, in California on a Kurtis-Kraft midget. From a bomber's inspection panel to a midget's bodywork. The transfer happened the same way every wartime technology transfer on this page happened: through the men who used it in uniform and needed it again in civilian life.

The drag racing adoption is where the fastener became universal. Don Garlits started using them. Mr. Gasket and Moroso put them in aftermarket catalogs. Within a few years they were standard equipment on anything that needed panels removed quickly. Think about what a Funny Car body actually is: a complete fiberglass or carbon shell that lifts off the chassis in one piece so the crew can access the entire engine between rounds. That shell is held down by Dzus fasteners. Between rounds, the crew has approximately 75 minutes to tear the engine down, replace the rod bearings, change the clutch discs, service the supercharger, and get the car back in the staging lanes. The first thirty seconds of that clock are spent popping the body. Threaded fasteners would cost minutes. Quarter-turn fasteners cost seconds. Multiply that across every panel on every professional race car in every series for seventy years.

Ted Dzus Jr. grew up in the family business, working for his grandfather and father in the 1960s. His own interest in automotive performance is what pushed the company's focus beyond aerospace. Ted Sr. became president in 1964 after William's death. Ted Jr. took over in 1982, exactly when drag racing was expanding rapidly and the aftermarket was consuming fasteners in volumes the aircraft industry never approached.

He raced what he sold. A 1973 Vega, a 1980 Chevette, and a 1955 Chevy as drag cars. A 1951 Mercury and a 1951 Kaiser Henry J as street rods. All of them held together with his family's fasteners. The man who manufactured the product used the product under the conditions the product was designed for, which is the most direct form of quality control any manufacturer can practice.

Then he extended the principle. Valve cover retainers. Radiator hose clamps. Battery clamps. Hood pins. Every application where something needs to be secured firmly and released quickly. The quarter-turn idea applied to every fastening problem in a race car that a threaded fastener solved slowly.

And then the operating room. Ted Jr. developed a version of the Dzus fastener used to repair complex long bone fractures. The same over-center spring mechanism that holds a Funny Car body to a chromoly chassis holds a broken femur in alignment while it heals. An aircraft panel fastener from the 1930s, adapted for drag racing in the 1950s, adapted for orthopedic surgery decades later. Three industries that have nothing in common except a requirement that something be held firmly and released deliberately.

Ted Dzus Jr. died in 2024. Three generations of one family built a company around a fastener that takes one quarter of a turn. William invented it. Ted Sr. ran it. Ted Jr. spent forty years making sure every race car, every hot rod, and eventually every orthopedic surgeon understood what a quarter turn could do. The next time a crew chief pops a body panel with a twist of a flathead screwdriver, that motion traces back to a rattling aircraft panel on Long Island in the 1930s.

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