EMAG Group

Name: EMAG Group
Address: Austraße 24, Salach, 73084, DE
Telephone: +497162170

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Technology. Connected. Flexibilität, Schnelligkeit und die Nähe zum Kunden garantieren dabei eine einzigartige Wettbewerbsposition.

Die EMAG Gruppe liefert Maschinen und Fertigungssysteme zur Bearbeitung von scheibenförmigen, wellenförmigen und kubischen Werkstücken unter Einsatz einer Vielzahl von Fertigungstechnologien. Ob Drehmaschinen, Schleifmaschinen, Verzahnungsmaschinen, Laserschweißmaschinen oder Bearbeitungszentren – die EMAG Gruppe bietet für nahezu jeden Anwendungsfall die optimale Fertigungslösung. Dabei greift das traditionsreiche Unternehmen mit Sitz in Salach auf die umfassende Erfahrung aller bei der EMAG Gruppe versammelten Unternehmen zurück und bietet seinen Kunden maßgeschneiderte und innovative Fertigungslösungen auf höchstem Niveau. Die EMAG Gruppe deckt das gesamte Technologiespektrum ab und ist so Partner bei der Realisierung kompletter Prozessketten im Bereich Getriebe-, Motoren- und Fahrwerkskomponentenfertigung. Vollständiges Impressum unter: https://www.emag.com/de/impressum/

The EMAG Group covers the entire spectrum of machining processes in the metalworking industry. Whether chucked components or shafts, the companies under the EMAG umbrella offer the latest technological advances to optimize a manufacturing solution for every customer’s requirement. Active in the automotive, power generation, aerospace and large equipment industries, EMAG is a trendsetter in the field of vertical turning centers and multi-functional production machines. With a variety of technology centers, EMAG has become an important partner in the realization of manufacturing solutions for the production of transmission, engine and chassis workpieces, as well as for OCTG components and coupling threads of the oilfield industry and exotic materials used in the aerospace industry. The leader in inverted vertical pick-up lathes, EMAG has integrated its pick-up principle into a wide array of technology-specific machines offering world-class manufacturing with a minimal footprint, short chip-to-chip times and top quality. Our focus is on complete processes that allow the customer to machine everything in a single set-up. The German based company is an important partner in the realization of complete manufacturing lines world-wide with offices around the globe. Their US representation is located in Metro-Detroit.

30/10/2026

The machines took a lunch break, and so did we!
Thank you to everyone who dressed up for our Halloween lunch, especially our Minions crew, who showed up in full force 🍌😎
Happy Halloween from the EMAG LLC team! 🎃👻

28/10/2026

No generating motion. Single indexing. That's how a worm is cut

The EMAG HLC 150 H mills worm gearing with an optimized cutting strategy. The milling head swivels from -45° to +135°, the range a worm's steep lead angle demands. Form cutters with indexable inserts up to 120mm diameter, up to 140 Nm at the spindle, module 0.3 to 3.0mm.
Milling or skiving your worms: what do you run?

26/10/2026

🔨 Du möchtest mit deinen Händen etwas erschaffen und interessierst dich für Metallbearbeitung?

Dann bewirb dich jetzt für die Ausbildung zur Fachkraft für Metalltechnik (m/w/d) bei EMAG Zerbst.

In der 2-jährigen Ausbildung lernst du, Bleche, Rohre und Profile zu bearbeiten, Konstruktionen herzustellen und Bauteile fachgerecht zusammenzufügen. Dabei kommen moderne Werkzeuge und Maschinen zum Einsatz.
https://emag.dvinci-easy.com/de/p/intranet/jobs/101027/auszubildender-fachkraft-fur-metalltechnik

📍 Standort: Zerbst
📅 Ausbildungsstart: 2027
Starte jetzt deine Karriere in einem innovativen Industrieunternehmen!

25/10/2026

The machine picks up the housing itself

Two EMAG VL 6 machines work on one differential housing. The pick-up spindle takes the part straight off the integrated storage conveyor and puts it back, with no external handling. Workpieces up to 300mm diameter, 39kW main spindle, and finish machining then runs on a VSC 250 DD.

24/10/2026

The joint actuators in humanoid robots must be compact and highly durable. Whether they are depends on the manufacturing quality of their gear components—in series production, not just in prototypes.

At JIMTOF, EMAG will demonstrate how these components can be manufactured reproducibly and cost-effectively:
• Circular splines with high-precision internal gear teeth
• Thin-walled flex splines
• Wave generators with elliptical functional contours
• Planetary gears for high-torque gearboxes
• Planetary roller lead screws for linear actuators

What they all have in common are tight form and position tolerances and intricate geometries.

At the booth, you’ll learn which technology is best suited for which workpiece and how the process chain can be designed seamlessly all the way through to automation.

EMAG at JIMTOF 2026
October 26–31, 2026, Tokyo Big Sight, Tokyo
South Hall 2, Booth S2025

23/10/2026

Hobbed soft, hardened, hobbed hard again. All on one machine

A steering pinion is pre-hobbed soft in roughly 30 to 40 seconds, then finish-hobbed after hardening by skive hobbing in roughly 40 to 50 seconds, with orientation checking of the teeth each time. The K 160 handles module 0.3 to 2.5mm, and its MINERALIT polymer concrete bed dampens vibration for longer tool life and better surface quality. Dry hobbing, with a loading gantry handling the parts.

22/10/2026

0.03 mm on the pitch circle—that is how tightly the angular position of the two tooth profiles on a stepped planetary gear for electric drives is tolerated in practice. Two setups on two machines are one too many for this.

The HLC 150 H gear hobbing machine machines both tooth profiles in a single setup: power skiving for the tooth profile near the shoulder, and gear hobbing for the larger tooth profile. This saves up to 30% in machining time compared to power skiving alone.

Gear quality is determined by the process chain. We’ll help you determine which technology and process chain is right for your component at JIMTOF.

EMAG at JIMTOF 2026
October 26–31, 2026, Tokyo Big Sight, Tokyo
South Hall 2, Booth S2025

21/10/2026

Crown wheel, two operations, one machine

On the EMAG VSC 500 DUO, the automation turns the workpiece 180 degrees between OP 10 and OP 20, during idle time, so it costs no cycle time. Two separate machining areas in separate base bodies keep vibration from traveling between spindles, and the pick-up spindle loads the machine itself.

OP 10 and OP 20 in one machine, or two machines linked

20/10/2026

Last Wednesday, customers, partners and colleagues joined us in Farmington Hills for our 2026 Open House. They saw turning, grinding, gear cutting, ECM and laser welding technologies, but the conversations were the best part of the day.

Thank you to our customers who stopped by, and our vendor partners MP Tool, KUKA, Formic, Norton | Saint-Gobain, Schloetter, Sandvik, SMW, Tesch of America and Marposs for being part of the day. And thank you to our EMAG LLC team, who set up the floor, ran the demos and kept the Oktoberfest tent going into the evening.

We're already looking forward to the next Open House!

19/10/2026

With electric drives, the design of the constant-velocity (CV) joint is shifting away from the tripod joint toward the double-offset joint. The reason: higher torques and a motor that runs so quietly that mechanical noises from the powertrain become more noticeable.

The ball raceway plays a decisive role in determining smooth operation and service life. Their final geometry is only established after hardening.

The vertical mill-turn centers of EMAG’s VSC series handle this in a setup: hard turning of the cage raceway and hard milling of the ball raceways, using either one or two spindles.

There is no standard process chain for ball raceways. We’ll discuss what yours might look like in Tokyo.

EMAG at JIMTOF 2026
October 26–31, 2026, Tokyo Big Sight, Tokyo
South Hall 2, Booth S2025

Adresse

Austraße 24
Salach
73084

Telefon

+497162170

Website

http://www.emag.com/

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