Kewell Converters

Kewell Converters Kewell Converters: a family-owned UK manufacturer of long-lasting, specialist technical foam products

Kewell Converters Ltd (KCL) is the UK’s leading specialist foam fabricator and foam converter. We have an unrivalled depth of experience in manufacturing and design in the foam marketplace stemming from more than 40 years of continuous operation. We have been providing bespoke, quality, UK manufactured foam (Zotefoams/Azote/Plastazote and others) and a wide variety of applications from cases, inse

rts and sheet to bespoke designs since 1971. We have continued to invest and our advanced, 33,000 sq ft, production and design facility was commissioned in Kent (England) in 2011. The combination of CAD/CAM design and programming along with CNC multi-head/axis routing enables us to offer a truly professional and custom solution to any sector where the application of innovative foam design assists the best display, safe transport or safety of application for our customers. Our scale enables us to be competitive in supplying foam materials like sheet/block of different thicknesses, colours and hardness in addition to custom designed and machined/moulded foam inserts to numerous flight case manufacturers and end clients/users direct. We are an approved independent distributor and certified fabricator of Zotefoams Plc : Azote ® ( Plastazote ®, Evazote ®, Supazote ®, Propozote ® ) and Zotek ® block foams.

Ice lollies might help the team cool down, but keeping manufacturing consistent during extreme heat takes a little more ...
14/08/2026

Ice lollies might help the team cool down, but keeping manufacturing consistent during extreme heat takes a little more planning.

High temperatures can influence how certain materials behave, as well as how they are stored, handled and processed. Machinery and equipment performance may also be affected, while production schedules sometimes need to allow for additional monitoring as conditions change.

At Kewell Converters, maintaining consistent quality means carefully controlling every stage of the manufacturing process, whatever the weather. Alongside helping the team stay comfortable during the hottest days with plenty of water, regular breaks and the occasional frozen treat, robust processes and careful planning help keep production running smoothly.

The finished component may look exactly the same, but periods of extreme weather are a useful reminder of just how many environmental factors manufacturers manage behind the scenes to deliver consistent results.

Stay cool, everyone! ☀️

Save the date: National Manufacturing Day returns this SeptemberFollowing last year’s successful Open Day, Kewell Conver...
31/07/2026

Save the date: National Manufacturing Day returns this September

Following last year’s successful Open Day, Kewell Converters will once again be opening its doors on Thursday 24 September 2026 to celebrate National Manufacturing Day.

We’ll be welcoming schools, local businesses and customers into our Edenbridge factory for a behind-the-scenes look at modern British manufacturing.

Visitors will have the opportunity to meet members of our team, tour the factory and see how raw foam materials are transformed into precision components for demanding industries.

Places will be limited due to factory capacity. Interested in seeing how precision foam components are manufactured? Email the team now - [email protected]

With temperatures climbing above 30°C this week, it's been a challenging few days across the factory.Sometimes it's the ...
18/07/2026

With temperatures climbing above 30°C this week, it's been a challenging few days across the factory.

Sometimes it's the simple things that make all the difference!

A well-earned ice lolly gave the team a chance to cool down before getting back to work, keeping production moving while looking after one another in the heat.

A big thank you to everyone for their continued hard work and commitment during another busy week.

Today is International Women in Engineering Day (INWED).It's an opportunity to recognise the talented women who are part...
23/06/2026

Today is International Women in Engineering Day (INWED).

It's an opportunity to recognise the talented women who are part of the Kewell Converters team and the important role they play across our business.

From production and quality to planning, customer support and specialist manufacturing, their skills, knowledge and problem-solving help us deliver for customers every day.

Engineering is ultimately about people, teamwork and finding better ways to solve challenges. We're proud to work alongside women who do exactly that.

Thank you to everyone helping shape the future of engineering and inspiring the next generation.

Sometimes the challenge isn’t the component.It’s everything around it.We worked on a project that involved multiple mate...
02/06/2026

Sometimes the challenge isn’t the component.

It’s everything around it.

We worked on a project that involved multiple materials, several production stages and coordination across many different suppliers.

Each stage had to align. Each part had to meet specification. And everything had to come together at the right time. That’s where complexity builds. Not in one big problem, but in lots of small ones from delays between stages, inconsistencies between suppliers and communication gaps

This is why more businesses are rethinking how they work with suppliers. Not just looking at price. But asking: who can manage complexity reliably?

Because in the end, that’s what keeps production moving.

May bank holiday reminder Kewell Converters will be closed on Monday 25th May If you have any upcoming project or deadli...
21/05/2026

May bank holiday reminder

Kewell Converters will be closed on Monday 25th May

If you have any upcoming project or deadlines, please contact the team ASAP this week to ensure everything is scheduled ahead of the long weekend.

📩 [email protected]

We’ll be back and open as normal from Tuesday 26th May.

Material cost pressures are rising again across UK manufacturing.Surcharges, supply chain disruption and pricing volatil...
12/05/2026

Material cost pressures are rising again across UK manufacturing.

Surcharges, supply chain disruption and pricing volatility are becoming more common, particularly across technical materials.

We’re already seeing this affect planning, quoting and lead times for many businesses.

To help, we’ve put together some FAQs covering:
• What’s driving these increases
• How widespread they are
• What buyers can do now

Read our guide to learn more.

Material surcharges are affecting technical foam, plastics and manufacturing supply chains across the UK. Explore the latest FAQs on pricing, lead times, supply risk and planning for aerospace, defence and industrial applications.

21/04/2026

Can you protect an egg from a drop using foam?

We put it to the test at Kewell Converters.

With just 20 minutes, limited materials and one goal, stop the egg breaking, the team had to think quickly, test ideas and adapt.

Some designs worked. Some didn’t.

But every approach revealed something important about how foam behaves under impact.

With World Creativity & Innovation Day today, it’s a good reminder that engineering isn’t just about materials or machinery, it’s about how you think, test and solve problems.

If you’re interested in what we learned (and how this applies to real-world applications), we’ve shared a breakdown in our latest blog.

Well done to all the team Chloe Newbury Nick Kewell Scot Mackay Neil Johnston Andrea Deans

Planning ahead for Easter?With the Easter bank holiday weekend approaching, we’d recommend allowing a little extra time ...
26/03/2026

Planning ahead for Easter?

With the Easter bank holiday weekend approaching, we’d recommend allowing a little extra time for orders and deliveries.

Kewell Converters will be closed on:
- Friday 3rd April (Good Friday)
- Monday 6th April (Easter Monday)

If you have projects coming up, now is a good time to get in touch and ensure everything is in place ahead of the break.

As always, the team will do everything possible to keep your projects moving smoothly. Please email [email protected] for any assistance.

Address

Edenbridge
TN86HL

Opening Hours

Monday 8:30am - 5pm
Tuesday 8:30am - 5pm
Wednesday 8:30am - 5pm
Thursday 8:30am - 5pm
Friday 8:30am - 5pm

Telephone

01732864310

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