04/11/2026
When a pallet arrives damaged, transport usually gets the blame.
Often, though, the journey just exposes a weakness that was already in the load.
A hard brake or a sharp corner is the final test. The underlying cause is usually one of six:
1️⃣ Cases overhanging the pallet edge
2️⃣ A stacking pattern reused across different case sizes
3️⃣ Stretch wrap applied by eye rather than by containment force
4️⃣ Heavier product sitting in the upper layers
5️⃣ Pallet condition
6️⃣ Variation from one pallet to the next
The first five can usually be fixed through specification and inspection, with no capital outlay.
The sixth is the easiest to miss. When loads vary across a shift, the failures look random, so they tend to get put down to transport.
This article includes a simple on-site check for each one 👇
https://zurl.co/JHPJE